Valve Handbook, Second Edition

Chapter 7: Valve Sizing

7.1 Introduction to Valve Sizing

7.1.1 The Importance of Correct Valve Sizing

Generally, valve sizing is based on the standard thermodynamic laws of fluid flow. The application of these laws is affected by the particular function of the valve plus the type and severity of the service. Simple on off block valves are expected to pass nearly 100 percent of the flow without a significant pressure drop, since they are not expected to control the flow other than to shut it off. On the other hand, throttling services are expected to produce a certain amount of flow at certain positions of opening and take a particular pressure drop. Therefore, the science of valve sizing is almost always directed toward sizing throttling valves.

With manually operated on off block valves, the valve is often expected to pass full flow. If the valve s internal flow passage or closure element is sized smaller than the upstream piping, flow will be restricted from that point forward. This will cause the valve to take a pressure drop and pass less flow, defeating the major purpose of the on off valve. If the on off block valve is sized larger than the upstream piping, installation costs are more expensive (since increasers are required). The larger valve is also more expensive. On the other hand, throttling valves, which are intended to take a pressure drop and to reduce the flow, may have a seat that is significantly less in diameter than the upstream port. Determining the flow through this...

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