Newnes Mechanical Engineer's Pocket Book, Third Edition

Chapter 8: Computer-Aided Engineering

8.1 Computer numerical control

8.1.1 Typical applications of computer numerical control

Computer numerical control (CNC) is applied to a wide range of production processes in many industries. In the engineering industries it is applied to such processes as:

  1. Machine tools, including

    • Milling machines and machining centres

    • Centre lathes and turning centres

    • Drilling machines

    • Precision, grinding machines

    • Electro-discharge machining (EDM) (spark erosion) machines

    • Die sinking machines

  2. Sheet metal working machines, including

    • Turret punching machines

    • Riveting machines

    • Froming machines

  3. Fabrication equipment, including

    • Flame cutting machines

    • Welding machines

    • Tube bending machines

  4. Inspection machines for checking three-dimensionally (3D) contoured components.

8.1.2 Advantages and limitations of CNC

It is evident from the wide and increasing use of computer numerically controlled machines in manufacturing industry that the advantages substantially outweigh the limitations.

Advantages

High productivity Although the cutting speeds and feeds for CNC machines are the same as for manually operated machines, much time is saved by rapid traversing and positioning between operations. Also a wider range of operations is possible on a CNC machine, avoiding the necessity to pass the work from one machine to another for, say, each of drilling, milling and boring. This reduces the need for expensive jigs and fixtures, and avoids reserves of work in progress between operations. In addition, CNC machines do not become tired and they maintain a constant rate of productivity. If the work is robot fed, they can work lights out' through the night.

Design flexibility Complex shapes are easily produced on CNC machines. In...

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