Products & Services
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Supplier: WeldComputer Corporation
Description: WeldComputer Corporation’s economical and easy-to-use WeldAware® Monitor is designed to warn a resistance welding operation if key welding parameters drift beyond specified limits. Now every welding business can afford protection from the type of process variation that
- Number of Channels: 1
- Parameters Monitored: Current, Power, Resistance, Voltage
- Features: Monitor / Controller, Other, Resistance - Flash / Upset Butt, Resistance - Projection, Resistance - Seam, Resistance - Spot, Welding Equipment
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Supplier: WeldComputer Corporation
Description: transfer of large amounts of data without affecting production throughput. The standard WeldView® package can monitor spot, projection and seam welding processes. Options are available to monitor large seams in excess of 60,000 Half-Cycles. Optimized configurations specifically
- Parameters Monitored: Current, Displacement, Power, Resistance, Voltage
- Features: Monitor / Controller, Other, Resistance - Flash / Upset Butt, Resistance - Projection, Resistance - Seam, Resistance - Spot, Welding Equipment
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Supplier: WeldComputer Corporation
Description: Resistance Welding Diagnostics In A Suitcase The Portable WeldView® Monitor is designed to monitor any resistance welding application: 50/60 Hz; AC/DC single and three phase; capacitive discharge; inverter power supply; spot, seam, projection, flash/butt welders.
- Parameters Monitored: Current, Displacement, Power, Resistance, Voltage
- Features: Monitor / Controller, Other, Resistance - Flash / Upset Butt, Resistance - Projection, Resistance - Seam, Resistance - Spot, Welding Equipment
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Supplier: WeldComputer Corporation
Description: The WeldComputer® Integrated Control-Monitor represents the best value solution for manufacturer looking for both a control to deliver consistent welding performance AND a monitor to prevent abnormal welds from passing through production undetected. Control any type of
- Parameters Monitored: Current, Displacement, Power, Resistance, Voltage
- Control Capability: Current / Power
- Features: Monitor / Controller, Other, Resistance - Flash / Upset Butt, Resistance - Projection, Resistance - Seam, Resistance - Spot, Welding Equipment
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Supplier: Sunstone Engineering
Description: Resistance welding, if you can control just a few factors, you can provide quality and consistent welds. Using a welding monitor is optional in most resistance welding systems. A welding monitor is for use in production settings, where the welding
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Supplier: AMADA Weld Tech
Description: The machine mountable MM-370A resistance weld monitor can measure current, voltage, force and displacement simultaneously. It's 5" color display shows precise graphical waveforms of measured parameters. These weld monitors also have the capability to overlay multiple waveforms
- Parameters Monitored: Current, Displacement, Voltage
- Control Capability: Current / Power
- Features: Monitor / Controller, Other, Resistance - Spot, Welding Equipment
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Supplier: AMADA Weld Tech
Description: With increased emphasis on accountability, the MG3 Digital Process Sentry offers the tools required for process development, production monitoring, data collection, and analysis to support your ISO, GMP and TQM requirements. Two Independent Measurement Channels Oscilloscope Functions with Zoom and
- Number of Channels: 4
- Parameters Monitored: Current, Power, Resistance, Voltage
- Features: DC Output, Monitor / Controller, Other, Resistance - Seam, Resistance - Spot, Welding Equipment
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Supplier: AMADA Weld Tech
Description: The DC25 Linear DC resistance welding control is ideal for microjoining applications which require exceptional control and highest quality throughput. Weld energy may be programmed in current, voltage, or power in increments as short as .01 milliseconds. Ultra Fast Closed Loop Control
- Output Current Range: 100 to 4,000 amps
- Output Voltage Range: 0.1 to 9.9 volts
- Features: AC Output, DC Output, Monitor / Controller, Resistance - Spot, Specialty / Other, Welding Equipment
- Parameters Monitored: Current, Power, Voltage
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Supplier: AMADA Weld Tech
Description: With an ever-increasing emphasis on accountability, Miyachi Unitek’s new Advanced Data Analysis Monitor (ADAM) is the most advanced resistance welding monitor available from any manufacturer. It offers more of the information you need for resistance welding process
- Features: Monitor / Controller, Resistance - Spot, Welding Equipment
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Supplier: Lincoln Electric Co. (The)
Description: Top Features The Arc Tracker monitors information regarding your welding arc by connecting it between any DC welding power source and the work clamp. Accurately Monitor Welding Parameters Broad Compatibility Simple Plug-n-Play Design Variable Input Voltage
- Output Power Capability: DC Output
- Process Capability: Multi-process, Welding Equipment
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Supplier: ESAB Welding and Cutting Products
Description: equipment with different start methods; direct start or scratch start. Wide range of accessories available. Units available for gas metal arc welding (GMAW) and submerged arc welding (SAW)
- Duty Cycle: 100 %
- Features: Complete System, MIG (GMAW), Monitor / Controller, Submerged Arc, Welding Equipment
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Supplier: Dickow Pump Company, Inc.
Description: PT100, the MAG-SAFE reads the temperature in the center of the magnets between shell and magnets direct at the heat source. Temperature changes in the thermo couple generate voltage changes. The transmitter converts these changes into a linear output signal of 4 to 20 mA. This gives the
- Monitored Properties: Temperature
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Supplier: ESAB Welding and Cutting Products
Description: visor-down operation Full USB connectivity and a broad choice of advanced add-on modules Aristo W82 (DeviceNet, Profibus, CANopen and Ethernet) for comprehensive Fieldbus and LAN communication Supports manual and automated welding applications Dials for quick setting of wire feed speed and
- Features: Monitor / Controller, Welding Equipment
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Supplier: SAE International
Description: system used in road vehicles at ambient temperatures from -40 to +150 °C. Applied voltage may be either low (0 to 60 VDC) or high (to 1000 VAC or VDC). USCAR-38 applies to all wire lengths and includes a special test for wires shorter than 500 mm where a weld is done after another component
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Supplier: Electric Generators Direct
Description: Features (Cables not included) •30V DC, duty cycle 60% @ 150A, 35% @ 240A •Strike voltage 80 VDC, Welding voltage 22-30 VDC •14 Variable amperage adjustments, Thermal overload protection
- Voltage: 120/240 V
- Frequency: 60 Hz
- Phase: AC Single Phase Power
- Applications: Power
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Supplier: Sunstone Engineering
Description: The Avio HF inverter welding power supply is a highly efficient micro precision welding power supply. AC current is rectified into DC current in such a way that the heat efficiency is good and suitable for precision welding. Stable welding quality can be expected because
- Process Capability: Welding Equipment
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Supplier: Sunstone Engineering
Description: line voltage fluctuations. You can also achieve quick energy release for welding highly conductive metals such as copper. This quick energy release is concentrated into a small area, generating only a small heat signature or heat affected zone.
- Process Capability: Welding Equipment
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Supplier: Sunstone Engineering
Description: The Sunstone Linear DC welder is a completely unique resistance welding system with closed-loop feedback. Utilizing new patent pending technologies, the Linear DC welder has the power of a High-Frequency Inverter and the precision of a Linear DC. As mentioned, this is a completely unique
- Process Capability: Welding Equipment
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Supplier: Mile-X Equipment, Inc.
Description: Volt and amp meter to monitor boosting output Voltage regulated to protect on-board electronics Antizap® voltage surge protection for safer boosting 30 ft., 1/0 ga. welding cable allows convenient access to vehicles 1000 amp full-power jaw clamps allows maximum
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Supplier: ESAB Welding and Cutting Products
Description: DC power sources for submerged arc welding (SAW) or gas metal arc welding (GMAW). Features Three-phase, fan-cooled DC welding power sources designed for high productivity automated submerged arc welding (SAW) or high productivity gas metal arc welding (GMAW). Used
- Duty Cycle: 1 %
- Output Voltage Range: 44 volts
- Output Power Capability: DC Output
- Process Capability: MIG (GMAW), Submerged Arc, Welding Equipment
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Supplier: Nelson Fastener Systems
Description: Temperature Range (Deg C) 0 - 40 Storage Temperature Range (Deg C) - 20 - 60 Charger Input Voltage (V) / Current (A) / Frequency (Hz) 115 / 6 / 60 Max Battery Charge Time (Hours) 2 Nominal Battery Voltage (VDC) 46.8 Battery Capacity (Amp Hours) 5.0 Welds per Battery Charge Weld
- Input Current: 6 amps
- Features: 115 / 120V 60 Hz, Single-phase
- Equipment Type: Complete System
- Output Power Capability: DC Output
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Supplier: Nelson Fastener Systems
Description: The leading supplier of stud welding fasteners, equipment, and services has developed the industry standard for rugged, high output, drawn arc stud welding. The Nelweld family has the duty cycle, and output voltage that allows our customers to meet the demanding requirements in
- Output Current Range: 300 to 2,100 amps
- Input Current: 2,400 amps
- Features: 208-230 / 240V 60 Hz, 460 / 480V 60 Hz, 575 / 600V 60 Hz
- Equipment Type: Complete System
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Supplier: Nelson Fastener Systems
Description: The leading supplier of stud welding fasteners, equipment, and services has developed the industry standard for rugged, high output, drawn arc stud welding. The Nelweld family has the duty cycle, and output voltage that allows our customers to meet the demanding requirements in
- Output Current Range: 300 to 2,500 amps
- Input Current: 7,600 amps
- Features: 208-230 / 240V 60 Hz, 460 / 480V 60 Hz, 575 / 600V 60 Hz
- Equipment Type: Complete System
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Supplier: Nelson Fastener Systems
Description: The Arc Charger has an exclusive input charger system that efficiently converts the 120V wall outlet power into digitally controlled stored energy for welding studs up to 3/8” in diameter. Its advanced electronics provide constant current for a smooth weld arc, and precise control of the weld
- Duty Cycle: 2 %
- Output Current Range: 550 amps
- Input Current: 3 to 15 amps
- Features: 115 / 120V 60 Hz
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Supplier: R. S. Hughes Company, Inc.
Description: The Metcal APR-5000-DZ-ML 2600 w rework station is another quality product from Metcal. Provides an output wattage of 2600 w. Provides 8 to 24 l/min of air. Input voltage needs to be 220 v ac. Additional, and potentially important, information was collected about this product: Special
- Process Capability: Soldering Equipment
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Supplier: R. S. Hughes Company, Inc.
Description: The Metcal APR 5100 w rework station is another quality product from Metcal. Provides an output wattage of 5100 w. Provides 8 to 24 l/min of air. Input voltage needs to be 220 v ac. Additional, and potentially important, information was collected about this product: Special Features: Split
- Process Capability: Soldering Equipment
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Supplier: R. S. Hughes Company, Inc.
Description: The Metcal APR-5000-DZ-TAB 2600 w rework station is another quality product from Metcal. Provides an output wattage of 2600 w. Provides 8 to 24 l/min of air. Input voltage needs to be 220 v ac. Additional, and potentially important, information was collected about this product: Special
- Process Capability: Soldering Equipment
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Supplier: Mile-X Equipment, Inc.
Description: output Voltage regulated to protect on-board electronics Antizap® voltage surge protection for safer boosting 24/12 volt selector switch for easy operation 30 ft., 1/0 ga. welding cable allows convenient access to vehicles 1000 amp full-power jaw clamps allow higher amperage
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Supplier: Mile-X Equipment, Inc.
Description: output Voltage regulated to protect on board electronics Antizap® voltage surge protection for safer boosting 24/12 volt selector switch for easy operation 30 ft., 1/0 ga. welding cable allows convenient access to vehicles 1000 amp full-power jaw clamps allow higher amperage
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Supplier: Richardson RFPD
Description: Features IGBT 7 Low-voltage drop Low-leakage current Very low stray inductance Internal thermistor for temperature monitoring Al2O3 substrate and copper base plate Benefits Direct mounting to heatsink (isolated package) Low junction to case thermal resistance Solderable terminals both for
- Features: IGBT, Other
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Supplier: Mile-X Equipment, Inc.
Description: cranking capacity Volt and amp meter to monitor boosting output Voltage regulated to protect on-board electronics Antizap® voltage surge protection for safer boosting 30 ft., 1/0 ga. welding cable allows convenient access to vehicles 1000 amp full-power jaw clamps allow
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Supplier: Transcat, Inc.
Description: accuracy class Ranges 30 psi through 20,000 psi Broad temperature capability All-welded pressure construction Proven polysilicon thin film sensor Precision ASIC based electronics High EMI/RFI immunity rating Highly configurable Voltage and current outputs Choice of electrical connections
- Working Pressure Range: 750 psi
- Measurement Type: Gauge
- Device Category: Transducer
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Supplier: Transcat, Inc.
Description: accuracy class Ranges 30 psi through 20,000 psi Broad temperature capability All-welded pressure construction Proven polysilicon thin film sensor Precision ASIC based electronics High EMI/RFI immunity rating Highly configurable Voltage and current outputs Choice of electrical connections
- Working Pressure Range: 10,000 psi
- Measurement Type: Gauge
- Device Category: Transducer
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Pressure Sensors - Pressure Transducer 1/4" NPT Male, 4-20Ma 1000PSI Gauge -- T2-7-M02-42-D2-1000#-GSupplier: Transcat, Inc.
Description: accuracy class Ranges 30 psi through 20,000 psi Broad temperature capability All-welded pressure construction Proven polysilicon thin film sensor Precision ASIC based electronics High EMI/RFI immunity rating Highly configurable Voltage and current outputs Choice of electrical connections
- Working Pressure Range: 1,000 psi
- Measurement Type: Gauge
- Device Category: Transducer
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Supplier: tecsis LP
Description: A variation of a standard compression load cell and featuring a through-hole design, the Model CLD100 load washer is widely used for measuring clamping forces, bolt loading, and overload monitoring. Ranges from 5 to 500 lbs. are available in compact sizes from Ø1.00" to Ø1.25" in diameter and
- Force / Load Rating: 5 to 500 lbs
- Operating Temperature: -65 to 250 F
- Output: Analog Voltage
- Package: Donut / Washer, Miniature
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Featured Products Top
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Conduct Research Top
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The Benefits of Closed-loop Control for the Resistance Welding Process
Closed-loop resistance welding power supplies use current and voltage feedback sensors to control the energy delivered to the parts. Closed-loop technologies provide many benefits for the resistance welding process including controlled heating rates, feedback mode options, repeatable weld Heat
More Information Top
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New technology for measuring dynamic resistance and estimating strength
in resistance spot welding
This makes it impossible to obtain a pure resistance variation in the circuit simply by dividing the welding voltage monitored in the primary circuit by the welding current.
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Quality estimation of resistance spot welding by using pattern recognition with neural networks
Because the voltage drop due to the inductance is included in the weld voltage monitored in the primary circuit, this element must be effectively eliminated in order to measure the voltage drop due to pure resistance.
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An optical sensor based on temporal coherence properties
Arc weld voltage monitoring system . J .
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EMAT weld inspection and weld machine diagnostic system for continuous coil processing lines
Instrumentation is added to the weld machine to monitor welding voltage and current, platen movements and pressures.
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Capabilities of infrared weld monitor
Weld monitor voltages as a function of time were collected using data acquisition hardware and software (GW Instruments, Somerville,MA) with an Apple Macintosh computer.
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ZASMHBA0005626
Feedback controller systems are available that can monitor weld voltage and current to compute dynamic resistance.
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Real-time monitoring of laser surface hardening of ferrous alloys.
Weld monitor voltage (rev) Weld monitor voltage (rev) Figure 7 Plot of case depth versus Figure 6 Plot of case depth versus the .
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Monitoring Weld Voltage & Amperage
• Monitoring Weld Voltage & Amperage .
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Monitoring Weld Voltage & Amperage
• Monitoring Weld Voltage & Amperage .
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General Welding Questions - Page 211
Monitoring Weld Voltage & Amperage .
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