PID Controllers, 2nd Edition

Chapter 7.2.3 - Control Paradigms: Choice of Control Modes

Choice of Control Modes

When the secondary measured signal is chosen it remains to choose the appropriate control modes for the primary and secondary controllers and to tune their parameters. The choice is based on the dynamics of the process and the nature of the disturbances. It is very difficult to give general rules because the conditions can vary significantly. In critical cases it is necessary to analyze and simulate. It is, however, useful to have an intuitive feel for the problems.

Consider the system in Figure 7.1. To have a useful cascade control, it is necessary that the process P2 be slower than P1 and that the essential disturbances act on P1. We assume that these conditions are satisfied. The secondary controller can often be chosen as a pure proportional controller or a PD controller. In some cases integral action can be useful to improve rejection of low-frequency disturbances. With controllers not having integral action, there may be a static error in the secondary loop. This may not be a serious drawback. The secondary loop, as a rule, is used to eliminate fast disturbances. Slow disturbances can easily be eliminated by the primary loop, which will typically have integral action. There are also drawbacks to using integral control in the secondary loop. With such a system there will always be an overshoot in the response of the primary control loop. Integral action is needed if the process P2 contains essential time delays and the process P1 is such that the loop gain in the secondary loop must be limited.

The special case when the process P2 is a pure integrator is quite common. In this case integral action in the inner loop is equivalent to proportional control in the outer loop. If integral action is used in the inner loop, the proportional action in the outer loop must be reduced. This is a significant disadvantage for the performance of the system. A good remedy is to remove the integrator in the inner loop and to increase the gain in the outer loop.

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