PID Controllers, 2nd Edition

Chapter 7.2.4 - Control Paradigm: Tuning and Commissioning

Tuning and Commissioning

Cascade controllers must be tuned in a correct sequence. The outer loop should first be put in manual when the inner loop is tuned. The inner loop should then be put in automatic when tuning the outer loop. The inner loop is often tuned for critical or overcritical damping or equivalently for a small sensitivity (Ms). If this is not done there is little margin for using feedback in the outer loop.

Commissioning of cascade loops also requires some considerations. The following procedure can be used if we start from scratch with both controllers in manual mode.

  1. Adjust the setpoint of the secondary controller to the value of the secondary process variable.
  2. Set the secondary controller in automatic with internal setpoint selected.
  3. Adjust the primary controller so that its setpoint is equal to the process variable and so that its control signal is equal to the setpoint of the secondary controller.
  4. Switch the secondary controller to external setpoint.
  5. Switch the primary controller to automatic mode.

The steps given above are automated to different degrees in different controllers. If the procedure is not done in the right way there will be switching transients.

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