Advanced Temperature Measurement and Control

Unit 2 - Measurement Error

UNIT 2

Measurement Error

This unit describes the contributors to the accumulated measurement error and some of the design and installation modifications and new sensor technologies to reduce these errors.

Learning Objectives When you have completed this unit you should:

  1. Understand how installation effects make the accumulated error five times larger than the error limits normally stated for thermocouples (TCs) and resistance temperature detectors (RTDs).

  2. Recognize the alternatives in terms of sensor insulation, sheath, thermowell, and wiring design and installation to improve the accuracy of TCs and RTDs.

  3. Appreciate the advantages offered by new measurements such as the Johnson noise thermometer and the optical fiber thermometer.

2-1. Heat Conduction Error

Thermowells are usually required for process streams because of the need to provide (1) a more rugged and corrosion-resistant barrier between the process and the sensor and (2) a method of removal of the sensor while the process is still in operation. Thermowells are needed to improve the reliability, maintainability, and safety of thermocouple and resistance temperature detector systems.

Unfortunately, thermowells aggravate the measurement error due to nonideal heat transfer. The thermowell increases the diameter and mass of the probe by at least a factor of six and adds an annular air gap around the sensor. The result is a greater heat conduction error and dynamic error.

Since the process fluid is not at the same temperature as the thermowell connection (socket or flange), the sensor tip temperature is between the temperature of the process fluid and the thermowell connection. The temperature difference between the process fluid and sensor tip is the driving force for heat flow between the process and tip. Similarly, the temperature difference between the sensor tip and the thermowell connection is the driving force for heat flow between the tip and the connection. Conservation of energy requires that in the steady-state, the heat flow from the process to the tip must equal the heat flow from the tip to the connection. The result is that these temperature differences will always exist and their size depends upon the resistance to heat flow in the associated paths.

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Category: Resistive Temperature Devices (RTD) Elements
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