Exercise 5

Introduction to Recipes

List down the components of a recipe in the following diagram:

Match the following:

General recipe	Accounts for specific information like equipment arrangements necessary to make the product
Site recipe	Contains complete scheduling, operational and equipment information
Master recipe	Describes the requirements to manufacture a product at various sites
Control recipe	Language, units of measurements and raw materials are adjusted

State the following statements as either TRUE or FALSE:

1.	A recipe should be independent from the equipment on which it is executed.	[	]
2.	General recipe is created with specific knowledge of the process cell equipment that will be used to manufacture the product.	[	]
3.	Master recipe is targeted at a specific process cell.	[	]
4.	A master recipe can be created as a standalone entity without a general recipe or a site recipe.	[	]
5.	Usually, a recipe procedural element maps to an equipment procedural element at phase level.	[	]

Example of a typical recipe to manufacture toothpaste is shown in Figure E5.1. Answer the following questions based on the recipe.

How many unit procedures are involved in the manufacturing process?
Does Figure E5.1 illustrate all the operations involved in the manufacturing of toothpaste?
Identify the phases shown in Figure E5.1.

Figure E5.1

Take an example of a recipe manufactured using a batch process. Identify procedure, unit procedures, operations and phases for the same.

Answers

1.	List down the missing components of a recipe...

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