Gasification, Second Edition

Chapter 5: Gasification Processes

OVERVIEW

In the practical realization of gasification processes a broad range of reactor types has been and continues to be used. For most purposes, these reactor types can be grouped into one of three categories: moving-bed gasifiers, fluid-bed gasifiers, and entrained-flow gasifiers. The gasifiers in each of these three categories share certain characteristics that differentiate them from gasifiers in other categories. Some of these characteristics are summarized in Table 5.1.

Table 5.1: Characteristics of different categories of gasification process

Category

Moving-bed

Fluid-bed

Entrained-flow

Ash conditions

Dry bottom

Slagging

Dry ash

Agglomerating

Slagging

Typical processes

Lurgi

BGL

Winkler, HTW, KBR, CFB, HRL

KRW, U-Gas

KT, Shell, GEE, E-Gas, Siemens, MHI, PWR

Feed characteristics

Size

6 50 mm

6 50 mm

6 10 mm

6 10 mm

100 m

Acceptability of fines

Limited

Injection through tuy res

Good

Better

Unlimited

Acceptability of caking coal

Yes (with stirrer)

Yes (with stirrer)

Possibly

Yes

Yes

Preferred coal rank

Any

High

Low

Any

Any

Operating characteristics

Outlet gas temperature

Low (425 650 C)

Low (425 650 C)

Moderate (900 1050 C)

Moderate (900 1050 C)

High (1250 1600 C)

Oxidant demand

Low

Low

Moderate

Moderate

High

Steam demand

High

Low

Moderate

Moderate

Low

Other characteristics

Hydrocarbons in gas

Hydrocarbons in gas

Lower carbon conversion

Lower carbon conversion

Pure gas, high carbon conversion

Source: Adapted from Simbeck et al., 1993.

Moving-bed gasifiers (sometimes called fixed-bed gasifiers) are characterized by a bed in which the coal moves slowly downward under gravity as it is gasified by a blast that...

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