Electric Motors and Drives: Fundamentals, Types and Applications, Third Edition

Chapter 4: D.C. Motor Drives

INTRODUCTION

The thyristor d.c. drive remains an important speed-controlled industrial drive, especially where the higher maintenance cost associated with the d.c. motor brushes (c.f. induction motor) is tolerable. The controlled (thyristor) rectifier provides a low-impedance adjustable d.c. voltage for the motor armature, thereby providing speed control.

Until the 1960s, the only really satisfactory way of obtaining the variable-voltage d.c. supply needed for speed control of an industrial d.c. motor was to generate it with a d.c. generator. The generator was driven at fixed speed by an induction motor, and the field of the generator was varied in order to vary the generated voltage. The motor/generator (MG) set could be sited remote from the d.c. motor, and multi-drive sites (e.g. steelworks) would have large rooms full of MG sets, one for each variable-speed motor on the plant. Three machines (all of the same power rating) were required for each of these Ward Leonard drives, which was good business for the motor manufacturer. For a brief period in the 1950s they were superseded by grid-controlled mercury arc rectifiers, but these were soon replaced by thyristor converters which offered cheaper first cost, higher eficiency (typically over 95%), smaller size, reduced maintenance, and faster response to changes in set speed. The disadvantages of rectified supplies are that the waveforms are not pure d.c., that the overload capacity of the converter is very limited, and that a single converter is not capable of regeneration.

Though no longer pre-eminent, study of the d.c. drive is valuable...

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