Countersinking Handbook

3.10: Unusual Configurations

3.10 Unusual Configurations

A few configurations are unusual, used in only a single application or while not applicable today are interesting to note for historical reasons. Some of these are described below.

3.10.1 Style #143 Serrated Edge Countersink

Some of the fiber filled abrasive composites were originally machined using countersinks having serrations cut in the cutting lips as shown in Fig. 3-174. Serrations can be cut into almost all of the tools shown in this chapter.


Fig. 3-174: Serrations in countersink cutting lip (style #143)

3.10.2 Style #144: Modified Scissors

One enterprising machinist solved a deburring problem by modifying a pair of scissors as shown in Fig. 3-175. The tubular part had crosss holes that needed deburring on the inside of the holes. The ID of the tube was 3/4. and would not allow typical shop tools to be effective. The tips of the scissors were ground to fit through the ehole and then notched as shown. A loop spring near the handle kept the blades in the open position (Amalore 1973). This was not a particularly good solution but it did allow immediate finishing of the holes that were on hand.


Fig. 3-175: Modified scissors used for deburring and chamfering (Style #144) (courtesy American Machinist)

3.10.3 Style #145: Homemade Countersink

Fig. 3-176 illustrates a round carbide blank modified to make a simple chamfering tool. A suitable angle is ground on one end of a split carbide blank. Sufficient side relief is ground to prevent the tool from rubbing. It...

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