Handbook of Machining and Metalworking Calculations

Screw thread systems are shown with their basic geometries and dimensions in Sec. 5.2.
Engagement of Threads. The length of engagement of a stud end or bolt end E can be stated in terms of the major diameter D of the thread. In general,
For a steel stud in cast iron or steel, E = 1.50 D.
For a steel stud in hardened steel or high-strength bronze, E = D.
For a steel stud in aluminum or magnesium alloys subjected to shock loads, E = 2.00 D + 0.062.
For a steel stud as described, subjected to normal loads, E = 1.50 D + 0.062.
Load to Break a Threaded Section. For screws or bolts,
where P b = load to break the screw or bolt, lbf
S = ultimate tensile strength of screw or bolt material, lb/in 2
A ts = tensile stress area of screw or bolt thread, in 2
NOTE. UNJ round-root threads will develop higher loads and have higher endurance limits.
Tensile Stress Area Calculation. The tensile stress area A ts of screws and bolts is derived from
where A ts = tensile stress area, in 2
D = basic major diameter of thread, in
n = number of threads per inch
NOTE. You may select the stress areas...