Welding Essentials: Questions and Answers

Experience is the name everyone gives to their mistakes.
Oscar Wilde
There is a lot of material common to the electrically-based welding processes SMAW, GMAW, FCAW, and GTAW, so it makes sense to cover them all at once. The joints and positions are also common to OAW. These items are:
Joint types
Joint edge preparation
Parts of a weld
Selection of joint preparation
Parts of a weld
Welding positions
Other types of welds
Welding terminology
Welding cables and grounding clamps
Safety equipment
Safety practices
What are the five basic joint types?
Lap joint
Butt joint
Corner joint
T-joint
Edge joint
See Figure 4-1.
Why is edge preparation done?
Joint preparation provides access to the joint interior. Without it the entire internal portion of the joint would not be fused or melted together making the joint weak. Remember that a properly made, full-penetration joint can carry as much load as the base metal itself, but full penetration will only occur with the correct joint preparation.
How are edge shapes for weld joint preparation made?
Usually they are made by flame cutting, plasma are cutting or grinding. However, casting, forging, shearing, stamping and filing are also used.
What are the edge shapes used in preparation for welding?
See Figure 4-2.
What are the principal parts of V-and U-groove joint preparations?
Depth of bevel
Size of root face
Root opening
Groove angle
Bevel angle