Machine and Motion Controllers Reference Materials
Reference Articles 1 - 100 of 132
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Methods to Improve Piezo Dynamics, Accuracy and Linearity: Preshaping / DDL / APC
Description: For high-dynamics applications, bandwidth limitations of the controller and the piezo mechanism can be limiting factors. Several control methods are now available in commercially available controllers ...
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Six AI Motion Control Applications to Improve OEE
Description: The use of artificial intelligence (AI) is becoming more and more common in industrial applications. The ability to collect information from a discrete machine or an entire manufacturing line and use ...
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PI Fast Photonics Alignment Solutions Running on ACS Motion Controllers
Description: Modular Photonics Alignment Systems Enable Production Advances for SiP Devices ...
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What is Modular Automation?
From: Oriental Motor USADescription: Modular automation is the next phase of factory automation where a production line is separated into modules and can be quickly reconfigured for different purposes. We're ready for this. Are you? ...
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Improve Positioning Precision for Autosamplers with High Resolution and Encoder Type Stepper Motors
From: Oriental Motor USADescription: In this article, we're diving deeper into two stepper motor types: high-resolution type and encoder type; and how they can be used to improve precision in critical laboratory automation applications ...
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Learning Based Motion Control Algorithms Provide Higher Performance
Description: Advanced motion control algorithms overcome the limits of traditional feedback and feedforward control and can prevent or compensate for repetitive errors by learning from previous executions and thus ...
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Center Distance Influence on Gearbox Dynamics
From: PortescapDescription: This article presents the analysis of center distance influence on gearbox dynamics, which is characterized by time-varying mesh stiffness. System-level dynamic analysis and a detailed mathematical ...
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Build vs Buy Of A Three Axis Motion Controller
Description: In this paper Performance Motion Devices (PMD) looks at build vs buy design decisions for a three axis PCB-based (Printed Circuit Board) positioning motion controller. They examine the design effort, ...
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Understanding the Wiring and Programming of a Labeler Application
Description: Tutorial: Labeling machines are commonly used as part of the packaging process and must be precise. The setup process for wiring and programming can be complex; here's how make it simpler. ...
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REST APIs on Industrial PLCs
Description: APIs allow for easy interfacing between two different applications and in this article a basic implementation of a Python REST API¹ will be used to manage various SQL commands from a PLC². ...
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Anomaly Detection on Servo Drives
Description: Reliably predict servo failures to reduce downtime ...
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Sizing a Single-Blade Rotary Knife Application
Description: Inside Machines, Part 2: Using calculations and equations will demonstrate how to correctly size a rotary knife application based on previous data. Part 1 covered key terms. ...
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How To Reduce Jerk in Linear Motion Systems
Description: The most common move profiles for linear motion systems are trapezoidal and triangular. In a trapezoidal move profile, the system accelerates from zero to its maximum speed, travels at that speed for ...
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New Motor Control IC Integrates Outer Loop And Velocity Loop Functions
Description: The Prodigy®/CME Machine-Controller with pre-installed User Defined Profile Mode (UDPM) is a newly released motion control board that provides high-performance control of DC Brush, Brushless DC, ...
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Application Note
From: ETEL S.A.Description: In different fields of manufacturing and process industries, the standard processes such as image acquisition for inspection, laser application, printing, glue dispensing or starting any other ...
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Intelligent Motion Systems: How Active Alignment Technology Speeds Up Manufacturing of Optical Systems
Description: Over the span of forty years, the field of precision positioning and motion control has vaulted forward in broadly beneficial ways. ...
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Parallelism in Photonics Alignment Automation: Key to Economic Test & Packaging
Description: Compared to the devices typical of the telecom revolution of two decades ago, today's typical Silicon Photonics (SiP) devices present more channels, smaller form factors, and exponentially higher ...
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PILOT - Enabling the Highest Performance Precision Automation Systems in the World
Description: Advanced motion control algorithms perform rapid tracking and ultrafast fast step and settle operations. ...
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Why Google Engineers can make Better Cameras using PI's Direct-Drive Hexapod Multi-Axis Motion Platform
Description: Google's Pixel 2 has one of the most advanced cameras found in smartphones today. In a recent YouTube video by "Nat & Friends" on how Google built the Pixel 2 Camera, PI's H-860 "shaker" hexapod ...
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Feedforward in Motion Control - Vital for Improving Positioning Accuracy
Description: Modern motion applications require high accuracy both during and at the end of the move. But even if your PID settings are carefully optimized the motion at the end effector is never perfect. This ...
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Forward in 3D: Rise Above Challenges in 3D Metal Printing
Description: Servo motors and robots are transforming additive applications. Learn the latest tips and applications when implementing robotic automation and advanced motion control for additive and subtractive ...
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Single Blade Rotary Knife: Application Overview
Description: Industrial rotary knives, usually servo-driven, cut a continuously-fed web into desired lengths. Software helps size and configure the servo for rotary knife applications. ...
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Application Engineering Example of Linear Motion System
Description: Engineers walked three distinct applications, each from a different market. They arrived at three very different end results due to the variations in environment and application details. Application 1 ...
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Motion Control Goes Small
Description: Machine designers are increasingly asked to build systems that take up less space, operate on less power, and run with higher performance. Thankfully motion controls are answering the call with new ...
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Servo-Driven Plastic Bag Making and Converting Machines
Description: A plastic bag and converting machine manufacturing OEM is utilizing high performance servo controls for quick axis indexing, handling large inertial loads and simplifying its HMIs with built-in ...
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Developments in Positioning Control
Description: Researchers continue to look for ways to improve the accuracy of linear positioning systems, reduce or eliminate backlash, as well as make such devices easier to use. Here is a look at recent ...
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What is the Custom Design Linear Motion System that Best Meets the Needs of Users?
Description: For Fuyu, the previously produced drawings and the standardized modules with related materials can be regarded as modular products. Conversely, new designs with relatively large design changes based ...
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Tips for Choosing High-accuracy Linear Positioning Systems: Part 2
Description: The components that make up your high-accuracy positioning system - base and bearings, position-measuring system, motor-and-drive system, and controller - must work together as well as possible. In ...
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A Finer Control of Linear Motion
Description: Linear actuators essentially generate force and motion through a straight line. In a typical mechanical system, a device's output shaft would provide linear motion using a rotary motor through gears, ...
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High Performing Robotic and Motor Control Solutions
Description: Make sure your packaging line is ready for what comes next ...
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Motion Control Brings Flexibility to Packaging
Description: Packaging operations need to change on a dime these days. That requires coordinated motion control hardware and software. ...
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Application Story - Handling Spent Nuclear Fuel
From: Joyce/Dayton Corp.Description: Choose from the links below to download catalogs, operation & maintenance manuals, and product brochures for Joyce/Dayton products. If you need further assistance, see our Products section, or contact ...
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5 Tips to Keeping Your Surface Preparation Equipment Healthy
Description: Prior to the Second World War, machines were basic, bulky, and slow-running. Because production demands were low, machine downtime did not cause considerable problems. However, with technological ...
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Robotics or Motion Control? That is the Question.
Description: Though the lines can often be blurred, robotics and motion control are not the same thing. They are closely related in many ways, but robots lean towards more "pre-engineered" solutions while motion ...
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What Types of Motion Can You Create with Multi-Axis Linear Systems?
Description: For many tasks, multi-axis linear systems - Cartesian robots, X-Y tables, and gantry systems - travel in straight lines to achieve quick point-to-point movements. But some applications, such as ...
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5 Keys to "Mechatronics Made Easy"
Description: Bringing together mechanical, electrical, programming, and control engineering is not effortless. But integrating technology advances, and focusing on these five areas, can simplify the process and ...
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Simple Support Structure Improves Warehouse Packaging Efficiency
Description: Automation is changing how traditional distribution centers operate as companies search for new ways to maximize their efficiency, increase order accuracy and fulfill customer demand. When it comes to ...
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What the World Would Be Like if Palletizer Machines Didn't Exist?
Description: Palletizer machines have become an essential part of automation, replacing human error and injury in manufacturing with efficiency and speed. In addition to such benefits, palletizers can handle ...
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Five Axis Veneer Slicing Machine
Description: Servo controls are enabling a veneer-slicing machine to cut sheets as thin as 0.005 in. with a 0.001-in. tolerance. The five-axis servo control system that makes this possible comes from Industrial ...
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Material Handling, Smart Conveyor Control
Description: A leading packaging machinery OEM is using servo motion control for high velocity material handling, smart conveyors and registration control on printed materials. ...
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OEM Packaging Machines Feature Quick Axis Indexing, the Ability to Handle Large Inertial Loads and HMIs Offering Built-in Communication Protocols.
Description: A plastic bag and converting machine manufacturing OEM is utilizing high performance servo controls for quick axis indexing, handling large inertial loads and simplifying its HMIs with built-in ...
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Analysis: Metal Laser Cutting Machine Linear Motion Guide
Description: What is the Linear Guide of a metal laser cutting machine? Many people are concerned about this issue. What is the purpose of the linear guide of a metal laser cutting machine? What does it play in ...
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Application Program of Palletizing Robot in Industrial Automation
Description: China's economy has developed rapidly in recent years, China's robot automated production line equipment market, although the start time is not long, is in the transition from traditional equipment to ...
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Integrated Wheel Drives Lower Cost of Mobile Robot Ownership
From: ElectroCraftDescription: Integrated Wheel Drives Lower Cost of Mobile Robot Ownership August 25, 2020 - Steven Keeping ElectroCraft's MobilePower™ MPW series integrated wheel drives benefit from the company's decades of ...
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New Control Technique Combines Servo Performance with Step Motor Cost
Description: When it comes to step motors, a new drive technique called stepper servo is making everything old new again and winning back machine designers who may have relegated step motors to the category of low ...
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Precision Fluid Handling: It's All in the Pump
Description: Pumps that move liquid precisely are at the heart of a broad array of patient treatment devices and laboratory automation. The first part of PMD's Precision Fluid Handling series will outline the keys ...
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Subscription Nesting
From: Hypertherm, Inc.Description: Learn how Mitchell Mill Systems, a Canada-based agribusiness company, removed glitches in their cutting operations with a subscription to Hypertherm's ProNest LT nesting and process optimization ...
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5 Dos and Don'ts for Selecting the Marking Technology Your Product Needs
From: MECCODescription: Whether you're an OEM looking for a more effective track and trace solution, or a brand owner battling counterfeits and knock-offs, you know how much value permanent marking can add. But you also know ...
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TELICA: A Breaking Through Motion System for Advanced Packaging
From: ETEL S.A.Description: Thanks to a very innovative motion system architecture, ETEL S.A. has released on the market a new platform able to meet simultaneously accuracy and throughput to an unprecedented level. ...
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Motion Control Technology Overview
Description: The heart of a multi-axis automation system is the ability to synchronize the motion of multiple motors to a designated "master" source device. ...
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Rotary Knife Cutoff Precision Motion Control Application
Description: Cut-to-length process uses a rotary knife cutter and "recipe" storage to create flexible automation solution. A web of material is fed into the machine by a prime mover. ...
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Understanding System Controls
From: Joyce/Dayton Corp.Description: Every system that is powered by an electric motor requires some type of control system. Joyce offers a number of control options. ...
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Motor Controls Ranging from Simple Motor Starters to Complex Positioning Systems
From: Joyce/Dayton Corp.Description: Every system that is powered by an electric motor requires some type of control system. Joyce offers a number of control options. This document explains them and tests you at the end. ...
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Don't Forget These Two Things When Selecting an Amplifier for a Servo-motion Application
Description: Using software to size motion designs is rewarding because engineers can efficiently predict which products are suitable for the application at hand. But key considerations (sometimes missed) when ...
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How to Size a Rack-and-Pinion System for a Precision Motion Axis
Description: In a previous motion-sizing article, we reviewed how to properly specify a ballscrew-driven motion axis. Here we review how engineering teams can use a similar approach for sizing ...
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High Accuracy Force Control
From: ETEL S.A.Description: ETEL's force control feature is specifically designed to maximize throughput and precisely manage the contact force of diverse motion axes. The main benefits are such as: zero stop time, sensorless ...
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Generating Precise and Smooth Multiaxis Reference Motion Trajectory with IMP Library
From: ETEL S.A.Description: This application note explains how to use the ETEL's Interpolated Motion Planning (IMP) library to create a complex, high-precision, yet smooth synchronized multi-axis reference motion trajectory for ...
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Single Motor Extension Cable Solution for HIPERFACE DSL® Encoder
Description: This white paper demonstrates the 2090-series single motor extension cable shield design. A representative DSL feedback eye-diagram test result is provided to illustrate the signal quality when a ...
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Gyroscopic Stabilization of Working Surface with a Hexapod 6-DOF Motion Platform
Description: In a recent test, we used a gyroscope to provide feedback to a hexapod controller in order to compensate for multi-degree-of-freedom disturbances and to maintain a horizontal top plate during the ...
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Screw Jack Technology Comparison
From: Joyce/Dayton Corp.Description: Screw Jacks provide a proven and reliable method of actuation. They convert rotary motion into linear motion and are used to lift and position loads of all sizes. Each screw jack includes a gear box ...
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Jack It Up! How Screw Jack Technology Benefits Modern Industry
From: Joyce/Dayton Corp.Description: Screw Jacks in industrial applications continue to provide proven results when used in appropriate designs and given proper maintenance. They reliably lift, position, support and hold industrial ...
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Solving Your 5 Toughest Design Challenges in a Motion Control System
From: Simple Step LLCDescription: In many cases, motion control design is not as simple or as reliable as it should be. It's an industry sometimes plagued with high failure rates and space problems (i.e. the board won't fit). Then ...
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PROTECT YOUR INVESTMENT: Five factors to consider before making the switch to aftermarket oil
Description: PROTECT YOUR INVESTMENT: Five factors to consider before making the switch to aftermarket oil Oil formulation is more critical than ever to maintaining uptime, productivity and equipment life. ...
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High Dynamics Motion Systems and Advanced Motion Controllers Boost Throughput in Laser Material Processing Applications
Description: ...gains in productivity and quality come from high performance positioning systems, motion controllers, and software along with higher speed communication and synchronization between motion ...
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Technical Article: Going Digital with CAN-MD
From: Dytran by HBKDescription: Machinery health management across all industries is entering a new era, with new urgency. Digitization at the Edge is the key to better asset management in an ascending IIoT environment. Raw Analog ...
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"Micropositioning" - Classical Precision Positioning Technologies Still Going Strong
Description: Traditional linear and rotary "micropositioning" stages are based on servo and stepper motor-driven leadcrews and ballscrews and mechanical bearings. They are classical components for precision motion ...
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Advances in Laser Micromachining and Microprocessing
Description: New Motion Control Approaches Deliver Improved Accuracy and Faster Time to Market ...
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Different Methods of Full-Field X-Ray Diffraction Imaging with a Single Universal Instrument
Description: Compact 6-Axis parallel precision manipulator with nanometer resolution helps the goal of designing a single universal instrument for the use in different full-field X-ray diffraction imaging methods. ...
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EtherCAT®: Ethernet for Control Automation Technology and its Advantages for Precision Motion Systems
Description: EtherCAT®: Ethernet for Control Automation Technology and its Advantages for Precision Motion Systems ...
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TEMPERATURE CONTROL PANELS: A GUIDE TO CONTROL OPTIONS
From: WATTCODescription: It's important to choose the right industrial heater for your application. But it's just as important to pick the best temperature control panel for your heater. Temperature control panels are the ...
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Improving Liquid Handling Robot Throughtput by means of Direct Path Planning and Obstacle Avoidance
Description: Liquid Handling Robot systems are typically based on a gantry mechanism utilizing X, Y, and Z axis. While fast moves along a single axis can be obtained without undue vibration utilizing S-curve ...
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What Is A Digital Controller?
From: WATTCODescription: Control panels are essential elements of any electrical device. Control panels are especially important on HVAC devices and heater elements. They enable you to control the temperature, voltage, and ...
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Five Ways Servos Improve Packaging Machines
Description: Upgrade your next machine design with servo motors to decrease downtime, decrease footprint, increase throughput, make equipment last longer, and provide better diagnostics. ...
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How to Cut Costs and Maximize Production with Servo Automation
Description: Inside Machines: Lumber machine manufacturer's moves to servo control yields increased precision, productivity. ...
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OEE is Key
Description: Today's CPG manufacturer is faced with a number of difficult challenges. The manufacturer's ability to drive the cost per packaged unit down while maintaining the flexibility to innovate and integrate ...
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OEM Expands Servo, Control Capabilities to Improve Accuracy
Description: All-Fill's servo-driven auger fillers continue to evolve with a more inclusive control platform. ...
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Programming In Motion
Description: Machines now use less wiring and easier motion control programming with code that can be reused. What's not to like? Automated Industrial Machinery (AIM Inc.) is a leading producer of automated CNC ...
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Intro To Arduino Microcontrollers
From: Progressive AutomationsDescription: We've been expanding our line of control systems with the addition of microcontrollers, shields and other hardware, including becoming an official distributor of Arduino products. Arduino is one of ...
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Intro To Arduino Microcontrollers Part 2
From: Progressive AutomationsDescription: Welcome to Part 2 of our Intro to Arduino Microcontrollers. Last time we went over the basics of Arduino and some of the different board models that we carry in stock. Today we'll be going over a ...
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Motion Control and Precision Positioning in Vacuum Environments
Description: Vacuum applications are of growing importance due to technologies that can only be applied in vacuum or cryogenic environments. ...
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Using a Digital Motion Network
Description: Machine designers strive to increase throughput, decrease machine costs, and reduce maintenance costs. The migration from traditional analog motion networks to digital motion networks accomplishes ...
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9 Tips: How to Integrate a Servo System
Description: There are many things to consider when selecting the right servo system for a particular application. Look at these nine areas for the best results. ...
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A Brief Introduction to Common Bus and Line Regeneration
Description: Deciding which setup is right for a common bus takes research and evaluation, but selecting and implementing the right one significantly improves design performance and efficiency. ...
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VFDs Eliminate Need for New Generator
Description: An influent pump station in Washington incorporated control technology that improved system efficiency and energy savings. ...
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Fitting Motion For Your Application
Description: Just as there is no one ideal golf swing that works for everyone-there are too many individual variations in grip, stance, backswing, downswing and follow-through for a single solution-there is no ...
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Advanced Motion Control for Precision Drum Writing
From: Aerotech, Inc.Description: High precision roll-to-roll manufactured drums are used to produce everyday items sold around the world. For example, these drums are used to manufacture credit card security holograms as well as ...
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Automation Controllers that Reduce Deployment Risk in Machine Design and Improve Performance
From: Aerotech, Inc.Description: Facing new challenges through globalization, machine builders are investing in new technologies and skills to maintain competitiveness and penetrate emerging markets. In today's technologically mature ...
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Harmonic Cancellation Algorithms Enable Precision Motion Control
From: Aerotech, Inc.Description: The internal model principle is a 30-years-young idea that serves as the basis for a myriad of modern motion control approaches. One such algorithm - harmonic cancellation - is indispensable to ...
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Using the A3200 ROTATION Command for Five-Axis Systems
From: Aerotech, Inc.Description: The ROTATION command in the Automation 3200 (A3200) implements a rotation matrix operation. The function can be used to transform coordinates on mechanical actuators that include rotary motion. ...
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Latest Trends in Integrated Motion Control Applications
Description: Motion control is one of the most relevant disciplines for most machines, particularly in the packaging sector ...
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Smarter Technology: Raising Your Control System's IQ
Description: How do your manufacturing control systems' IQs measure up? Learn how smarter technology through Integrated Architecture can help. ...
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Transform Your Control System with Increased Capacity
Description: Reshape your enterprise to meet increasing productivity demands with high-performance control and memory capacity. ...
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Gate Drive Optocoupler Provides Robust Insulation in IGBT Destructive Tests
Description: Avago Technologies gate drive optocouplers are used extensively to drive IGBTs in applications such as motor drives and solar inverters. Optocouplers are a proven technology to provide reinforced ...
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CHNC Turning Centers to Provide Customers with High Performance, Lower Cost Alternative
Description: Hardinge, Inc. was seeking a state-of-the-art control system compatible with existing systems - one that was loaded with features and capable of super precision performance -- all at a lower cost to ...
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Schaefer Megomat's wire processing machine increases throughput by 20%
Description: Schaefer Megomat's goal was to create a state-of-the-art, fully automatic wire processing machine that could not only surpass the highest production speeds in the industry, but would also offer ...
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Vision Inspection Integration with Mitsubishi Electric HMI's and PLC's
Description: kmV iSight Systems wanted a new control platform for their products that reduced software engineering and introduced visual display control in-line with a vision control system seamlessly. ...
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How to Combine Our Actuator Control Systems
From: Progressive AutomationsDescription: In today's how to post we will be going over the steps necessary to combine our linear actuator control systems together. Now in order to combine controls systems you must prevent short circuiting as ...
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How to Control the Timing of a Linear Actuator's Motion
From: Progressive AutomationsDescription: In our latest "How To" post we will be going over how to control the timing of a linear actuators motion using some of our microcontrollers. Microcontrollers give a lot of freedom in motion control ...
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Safe and Accurate Isolated Current Sensing in Motor Control using Optically Isolated Sigma-Delta Modulators
Description: In Industrial motor or servo control applications, accurate current measurement is a critical as part of the control loop. Not only has the current measurement need to be as accurate as possible, it ...
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Smart Gate Drive Optocoupler with Integrated Flyback Controller
Description: The new ACPL-302J is a smart gate drive optocoupler that improves isolated power supply and simplifies gate drive design. The ACPL-302J features an integrated flyback controller for DC-DC ...
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