Refining Processes Handbook

During processing in the conversion units of the refinery (FCCU, hydrocracker, etc.) the stocks expand in volume due to reduction in density, resulting in volume gain or negative loss. A situation can arise in which the DOP of one participant shows volume gain (negative loss) while the other participant s DOP shows a positive loss. The allocation of actual refinery losses on the basis of retrospective DOPs becomes unrealistic, as the following example shows:
Retrospective DOP loss, AOC= ?5,000
Retrospective DOP loss, BOC=9,600
Total refinery retrospective losses=4,600
Actual refinery losses=30,000
Loss delta=25,400
Splitting the loss delta in the ratio of retrospective DOP losses yields the following results:
AOC delta= ?27,607 bbl
BOC delta=53,007 bbl
Total retrospective delta=25,400 bbl
AOC allocated losses= ?32,607 bbl
BOC allocated losses=62,607 bbl
Total refinery losses=30,000 bbl
This allocation is unrealistic. Therefore, to make the losses positive in both retrospective DOPs, the balancing-grade production of each is reduced by 0.6 vol%. The actual refinery losses are next allocated in the ratio of the revised retrospective DOPs, after deducting 0.6% from balancing-grade production volumes.
The figure of 0.6%, which roughly represents unaccounted losses of the refinery during crude processing, is chosen to make the losses positive in both retrospective DOPs or, in other words, a little more than the volume gain encountered in the retrospective DOPs.