Refining Processes Handbook

DOP LOSS ADJUSTMENT

During processing in the conversion units of the refinery (FCCU, hydrocracker, etc.) the stocks expand in volume due to reduction in density, resulting in volume gain or negative loss. A situation can arise in which the DOP of one participant shows volume gain (negative loss) while the other participant s DOP shows a positive loss. The allocation of actual refinery losses on the basis of retrospective DOPs becomes unrealistic, as the following example shows:

  • Retrospective DOP loss, AOC= ?5,000

  • Retrospective DOP loss, BOC=9,600

  • Total refinery retrospective losses=4,600

  • Actual refinery losses=30,000

  • Loss delta=25,400

Splitting the loss delta in the ratio of retrospective DOP losses yields the following results:

  • AOC delta= ?27,607 bbl

  • BOC delta=53,007 bbl

  • Total retrospective delta=25,400 bbl

  • AOC allocated losses= ?32,607 bbl

  • BOC allocated losses=62,607 bbl

  • Total refinery losses=30,000 bbl

This allocation is unrealistic. Therefore, to make the losses positive in both retrospective DOPs, the balancing-grade production of each is reduced by 0.6 vol%. The actual refinery losses are next allocated in the ratio of the revised retrospective DOPs, after deducting 0.6% from balancing-grade production volumes.

The figure of 0.6%, which roughly represents unaccounted losses of the refinery during crude processing, is chosen to make the losses positive in both retrospective DOPs or, in other words, a little more than the volume gain encountered in the retrospective DOPs.

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