Maximizing Machinery Uptime

Chapter 4: Estimating Machinery Uptime

Overview

The reliabilsty of a machinery system may be mathematically described by defining distribution functions using discrete and random variables. An example of a discrete variable is the number of failures in a given time interval. Examples of continuous random variables are the time from part installation to failure or the time between successive equipment failures.

This approach has been particularly useful in the field of electronic engineering where it has been applied to the design and evaluation of electronic devices. Using reliability theory one can estimate the reliability of complex electronic systems. Calculation methods, specific to electronic systems, make use of failure probability data compiled for this purpose.

To evaluate electronic component reliability, the concept of constant failure rate is used, that is failure rates of electronic components remain constant during the useful life of the component. However, this is frequently not the case when evaluating mechanical component reliability. There are several reasons for this. It is, for example, an established fact that in many cases machinery components follow an increasing failure rate pattern. Another reason is the fact that machinery components are not well standardized. Finally, there seem to be many more failure modes experienced by machinery parts than by electronic parts. Consequently, reliability data for mechanical components and assemblies is scarce, and, when available, caution is advised. From this it follows that there is no accurate method available for absolute reliability prediction that takes the specific nature of machinery systems into account. As we will see later,...

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