Eaches or Pieces Order Fulfillment, Design, and Operations Handbook

Order Picker Concept

Work flow for order pickers may be:

  • A single CO is completed by a single picker.

  • A single CO is completed by several pickers.

  • Batched or multiple COs are completed by a single or multiple pickers.

Single Customer Order and One Order Picker or Pick Machine

A single CO that is completed by a single picker is used in a manual pick and pack or automatic pick machine operation. The picked SKUs are transferred from a pick position to a CO tote. One picker travels all pick aisles or the entire pick area to complete all SKU and piece pick transactions for a CO.

With a manual picker concept, the disadvantages are low employee productivity due to greater travel distances. The manual concept handles a low CO volume and small CO size or cube, employs the greatest number of pickers, longer CO order and delivery cycle time, and with an automatic pick concept, a high capital cost. The advantages are maintains CO integrity selection process, easy to identify problem pickers, easy to control, and with an automatic pick concept, accurate picks.

Single Customer Order with Multiple Order Pickers or Pick Machines

A single CO that is completed with multiple order pickers, mechanized pick concept, or automatic pick machines is used in an order-fulfillment operation that has a pick and pack operation. Picked SKUs are transferred directly from a pick position into a CO discreetly identified tote and transported through the pick area.

Instructions for a CO can...

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Category: Order Picking Systems
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