Engineering Formulas For Metalcutting

3.2: KINEMATICS AND PRODUCTIVITY

3.2 KINEMATICS AND PRODUCTIVITY

Kinematics and productivity are described by formulas showing relationships between various parameters, which are required to setup turning operations. Kinematics and productivity include:

  1. Cutting speed

  2. Spindle speed

  3. Feed rate and feed speed

  4. Depth of cut

  5. Metal removal rate

  6. Machining time when cutting along the workpiece centerline

  7. Machining time when facing, cutting off, and deep grooving.

3.2.1 Cutting Speed

Cutting speed is one of the most commonly used programmable parameters for CNC lathes. The relationship between cutting speed V c (dependent variable), machine tool spindle speed n (independent variable), and the workpiece diameter D (independent variable) is expressed by formulas,

Customary U.S. units of measure:

(3.1)

Where D is in inches, n is in rpm or rev/min, 12 is a factor converting inches into feet.

Metric units of measure:

(3.2)

Where D is in millimeters (mm) and 1000 is a factor converting mm into meters (m).

  • For example, D = 3.0 in. (76.2 mm) and n = 670 rpm (rev/min). What is V c?

  • From formula (3.1): The cutting speed

  • From formula (3.2): The cutting speed

3.2.2 Spindle Speed

If the cutting speed V c (sfm or m/min) and the workpiece diameter D (in. or mm) are independent variables, then the formula for spindle speed n (rpm or rev/min) can be derived from formulas (3.1) and (3.2),

Customary U.S. units of measure:

(3.3)

For example, V c = 526 sfm and D =...

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