Handbook of Mechanical Engineering Calculations, Second Edition

Section 24: Mechanical and Electrical Brakes

BRAKE SELECTION FOR A KNOWN LOAD

Choose a suitable brake to stop a 50-hp (37.3-kW) motor automatically when power is cut off. The motor must be brought to rest within 40 s after power is shut off. The load inertia, including the brake rotating member, will be about 200 lb ft 2 (82.7 N m 2); the shaft being braked turns at 1800 r/min. How many revolutions will the shaft turn before stopping? How much heat must the brake dissipate? The brake operates once per minute.

Calculation Procedure:

1. Choose the type of brake to use

Table 1 shows that a shoe-type electric brake is probably the best choice for stopping a load when the braking force must be applied automatically. The only other possible choice the eddy-current brake is generally used for larger loads than this brake will handle.

Table 1: Mechanical and Electrical Brake Characteristics
Type of brake Typical characteristics

Block

Wooden or cast-iron shoe bearing on iron or steel wheel; double blocks prevent bending of shaft; used where economy is prime consideration; leverage 5:1

Band

Asbestos fabric bearing on metal wheels; fabric may be reinforced with copper wire and impregnated with asphalt; bands are faeed with wooden blocks; used where economy is a major consideration; leverage 10:1

Cone

Friction surface attached to metal cone; popular for cranes; coefficient of friction = 0.08 to 0.10; useful for intermittent braking applications

Disk

Have one or more flat braking surfaces; effective for large loads; continuous application

Internal-shoe

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