Total Productive Maintenance

In this portion of the book, we will examine the activities necessary for a company to prepare for Total Productive Maintenance (TPM). These activities include a clear understanding of what TPM really is as well as what it is not. We will examine the current state of maintenance management in the United States, while illustrating why improvement is vitally important to corporations. We will also highlight pre-implementation activities that must be conducted before any TPM program can be successful.
In order to properly understand the history and impact of total productive maintenance, it is necessary to establish a definition. Total Productive Maintenance (TPM) is maintenance activities that are productive and implemented by all employees. TPM involves everyone in the organization from operators to senior management in equipment improvement. It encompasses all departments including:
Maintenance
Operations
Facilities
Design Engineering
Project Engineering
Construction Engineering
Inventory and Stores
Purchasing
Accounting and Finance
Plant and Site Management
TPM has the following five goals (some texts call these pillars):
Improving equipment effectiveness
Improving maintenance efficiency and effectiveness
Early equipment management and maintenance prevention
Training to improve the skills of all people involved
Involving operators (occupants) in routine maintenance
This goal, which insures that the equipment performs to design specifications, is the true focus of TPM. All remaining goals for TPM...