Essential Rubber Formulary: Formulas for Practitioners

Chapter 8: Thin Coatings

8.1 Introduction

Thin coatings are chemical resistant protective coatings used in tanks and vessels for handling food products, alcoholic beverages, and chemicals. Film formation is essential to the performance of these coatings. Solvents play an important role in the film forming process. The consistency and film thickness of the coating, as it dries, is a function of the solvent evaporation and solid content. The following formulations are based on Hypalon and neoprene rubbers.

8.2 The Gray Coating of Hypalon

Ingredient

phr

  1. Hypalon 20

100.00

Part A

  1. Stearic acid

2.50

  1. Litharge

30.00

  1. Titanium dioxide

75.00

  1. Fine talc

30.00

  1. Semi-reinforcing furnace (SRF) carbon black

0.50

  1. Phenolic resin

2.50

  1. Chlorinated rubber

15.00

Part B

  1. Thiuram E accelerator

0.25

Part C

Total

255.75

Xylene

50.00

Toluene

50.00

Hypalon 20

100.00

Note:

Specific gravity = 1.83.

Mix part A (items 1 7) in a mixing mill and dissolve it in the solvent mixture of xylene and toluene by soaking and stirring. Then add parts B and C which are dissolved in the solvent mixture one after another. For thicker films maintain solids at 40% or increase the number of coats. Adjust the solvent level to improve brushability. Before applying, prepare the metal surface by sand blasting. Shot blasting is not preferred. Use more solvent for evaporation makeup.

8.3 The Black Coating of Neoprene

Ingredient

phr

  1. Neoprene AC

100.00

  1. Coumarone-indene (CI) resin

10.00

  1. Fine China clay

10.00

  1. Fine thermal black or SRF black

80.00

  1. Magnesium oxide

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