Essential Rubber Formulary: Formulas for Practitioners

Chapter 16: Paddy Dehusking Rolls

16.1 Formulation Based on Natural Rubber

Ingredient

phr

  1. RMA 1X (40 Mooney)

70.00

  1. Cisamer 1203

30.00

  1. Zinc oxide

5.00

  1. Stearic acid

1.00

  1. Silica

90.00

  1. Diethylene glycol

1.00

  1. Coumarone-indene (CI) resin

5.00

  1. Antioxidant

1.00

  1. Accelerator CZ

1.50

  1. Tetramethylthiuram disulfide (TMT)

0.50

  1. Sulfur

3.00

  1. Salicylic acid

0.50

Total

208.50

Note:

Cure for 30 45 minutes in a press at 150 C. Curing can also be done in an autoclave by wrapping with wet nylon cloth.

Specific gravity = 1.15; Wallace plasticity = 25; Mooney scorch time (MS 1+3) at 120 C = 10 minutes; Tensile strength = 200 kg/cm 2; Ultimate elongation = 700%; Modulus at 300% elongation = 55 kg/cm 2; Shore hardness = 80 A.

16.2 Formulation Based on Carboxylated Nitrile Rubber

Ingredient

phr

  1. XNBR 221

85.00

  1. Natural rubber RMA 1X

15.00

  1. Sulfur

1.50

  1. Antioxidant

1.00

  1. Stearic acid

3.00

  1. Silica filler

100.00

  1. CI resin

20.00

  1. Dibutyl phthalate

15.00

  1. CZ

2.00

  1. TMT

0.50

Total

243.00

Note:

Cure for 30 minutes at 150 C. Curing can also be done in an autoclave by wrapping with wet nylon cloth.

Wallace plasticity = 48; Mooney scorch time (MS 1+3) at 120 C = 10 minutes; Tensile strength = 140 kg/cm 2; Ultimate elongation = 490%; Modulus at 100% elongation = 36 kg/cm 2; Shore hardness = 80 A.

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