Essential Rubber Formulary: Formulas for Practitioners

Chapter 11: Auto Rubber Components (Molded)

11.1 Introduction

Molded rubber components for the automotive industry have a very high market potential. These components are used in both original equipment manufacture and replacement markets. They are made from natural and synthetic rubbers. They are made strictly as per the Society of Automotive Engineers or other international specifications. Some formulations are given below. These formulations can be used for industrial molded rubber components such as washers, gaskets, bushes, diaphragms, and stoppers. Formulations for car mats, flaps, and tubes are also given. Since auto rubber components are generally required to conform to physical property requirements, these details are also given along with the formulations.

11.2 Shock Absorber 55 A

Ingredient

phr

  1. SS RMA 1X

100.00

  1. Zinc oxide

5.00

  1. HFN antioxidant

1.00

  1. Stearic acid

1.25

  1. Semi-reinforcing furnace (SRF) black

40.00

  1. MBTS

1.00

  1. Sulfur

2.50

  1. HBS accelerator

0.25

  1. Aromatic process oil

1.00

Total

152.00

Note:

Cure for 30 minutes at 141 C.

Tensile strength = 2700 psi; Modulus at 100% elongation = 270 psi; Modulus at 300% elongation = 1200 psi; Ultimate elongation = 500 570%; Rebound resilience (DIN standard) = 50%; Shore hardness = 55 A.

11.3 Shock Absorber 65 A

Ingredient

phr

  1. SS RMA 1X

100.00

  1. Zinc oxide

5.00

  1. HFN antioxidant

1.00

  1. Stearic acid

1.50

  1. SRF black

30.00

  1. China clay

75.00

  1. Aromatic oil

2.00

  1. MBTS

1.00

  1. HBS

0.25

  1. Sulfur

3.00

Total

218.75

Note:

Cure for 30 minutes at 141 C.

Tensile strength = 1750 psi; Modulus at 100% elongation = 411 psi; Modulus at 300% elongation = 1158 psi; Ultimate elongation = 420%; Rebound resilience = 43%;

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