Aircraft Engine Design, Second Edition

Chapter 8: Engine Component Design: Rotating Turbomachinery

8.1 Concept

The general purpose of rotating machines is to exchange mechanical energy with a flowing stream of fluid. The turbomachines found in airbreathing engines take many forms, such as fans, compressors, turbines, free or power turbines, and propellers. The design of these devices is one of the most critical and difficult steps in the engine development process, for no progress with real hardware can be made until all of the rotating components are in working order.

Although this chapter begins with the consideration of aerodynamics, durability or life issues are equally important. Because turbomachines are expected to run for thousands of hours without major overhaul, it follows that they cannot be based upon aerodynamic requirements alone. A successful machine results only from a highly iterative series of thoughtful aerodynamic, heat transfer, materials, and structural evaluations. The best solution to each design problem effectively couples respect for the important factors together in the correct proportions. The design tools of this chapter will clearly illustrate the interdependency of aerodynamics and structures. Moreover, the push and pull of the requirements of components attached to the same shaft will also be demonstrated.

This chapter will be flirting with the most impenetrable and "proprietary" domains of the engine companies because of their heavy investment in these technologies, as well as the great competitive advantages that accrue to proven superiority. It is well to take note of the corollary, namely, that the enormous capabilities they possess, including sophisticated computer programs, technical data, and seasoned experience,...

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