Six Sigma: Continual Improvement for Businesses: A Practical Guide

Lean Organization Competencies

A paraphrased overview of the ASQ black belt certification 'body of knowledge' requirements for 'lean organization' is shown in Table 5.21. The main content of this table was discussed in Chapter 3.

Table 5.21: ASQ black belt body of knowledge: lean organization

Lean organization

Cognitive level

  1. Lean concepts

  • Theory of constraints

Comprehension

  • Lean thinking: value, value chain, flow perfection, etc.

  • Continuous flow manufacturing (CFM)

  • Non-value added activities: inventory, space, inspection, rework, transportation, storage, etc.

Application Comprehension

  • Cycle-time reduction using kaizen methods

  1. Lean tools

  • Visual factory, poka-yoke, standard work, SMED, etc., in areas outside of DMAIC control

Application

  1. Total productive maintenance (TPM)

  • Concepts

Comprehension

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