Practical Guide to Blow Moulding

2.4: Characteristics For Blow Moulding

2.4 Characteristics For Blow Moulding

2.4.1 HDPE

Characteristics of HDPE, which make it acceptable for blow moulding are:

  1. High impact strength

  2. Low temperature toughness

  3. Excellent resistance to chemicals

  4. Good electrical insulating properties

  5. Poor ultraviolet resistance

Drying required:

  • No

  • Melt temperature range: 188 - 232 C

A recommended temperature profile is given in Table 2.5.

Table 2.5: Temperature profile for HDPE

Feed

187-193 C

370-390 F

Transition

193-204 C

380-400 F

Metering

193-204 C

380-400 F

Head

193-221 C

380-430 F

Regrind Ratio: Up to 100% can be used for two generations without it affecting the physical properties.

Pellet type: Virgin has a spherical shape.

Die Swell: 2 or 3:1 depending on die design and push out rates.

Blow up rate: 3:1 safely, 4:1 is possible depending on a part design.

Hang Strength: Very good when at proper processing temperatures.

Shrinkage: 0.38-1.02 mm/mm or 1.5-4.0%

Material Identification: Material in natural state is milky white. Burns easily with the smell of candle wax. Has a melting point of 130-135 C. It can be cut easily with a knife or scratched with a fingernail.

Residence Time: In the absence of air, it remains stable for up to four hours.

Temperature consideration: Try to hold melt temperature at the lower end of the range. Temperatures that fall below this range can result in non-melt and/or have a rough finish. Temperatures above this range may result in high...

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