Condition Monitoring of Rotating Electrical Machines

2.3: Construction of Electrical Machines

2.3 Construction of Electrical Machines

2.3.1 General

The basic constructional features of the electrical machine are shown in Figure 2.2(a). The rotor, which usually has a relatively high inertia, is normally supported on two bearings, which may be mounted on separate pedestals or incorporated into the enclosure of the machine, as shown in Figure 2.2(a). Some larger, slower-speed machines incorporate a single non-drive end bearing and rely on the prime mover or driven plant and its bearings for the remaining support. Rolling element bearings are used on smaller-size machines where shaft peripheral velocities are low, and sleeve bearings with hydrodynamic oil films are used for larger machines. Vertically mounted machines will incorporate a thrust bearing usually at the low end of the enclosure. This may be a relatively modest angular contact ball bearing for a small, vertically mounted pump motor but could be a large hydrodynamic oil film thrust pad Michell-type bearing for a hydro-type generator where the rotor may weigh 100 tonnes or more (see Figure 2.6(b)).


Figure 2.2: (a) Medium-sized synchronous generator Section through a 125 MVA, 15 kV, 60 Hz, two-pole, air-cooled, brushless excitation turbine generator showing the fabricated mainframe of the machine, stator core, winding, rotor and on the right the main exciter of the machine. (b) Large synchronous generator. Construction of the stator core of a 500 MW, two-pole, hydrogen-cooled turbine generator showing the fabricated inner frame of the machine and the segmented laminations being inserted into that frame. [Source Brush Turbogenerators]

2.3.2 Stator Core and Frame

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