Fundamentals of Modern VLSI Devices

Appendix 1: CMOS Process Flow

A more or less generic CMOS process flow is described below. It features shallow trench isolation (STI) (Davari et al., 1988b, 1989), dual n +/p + polysilicon gates (Wong et al., 1988; Sun et al., 1989), and self-aligned silicide (Ting et al., 1982). The front-end-of-the-line process consists of six or seven masking levels and is suitable for sub-0.5- m generations of VLSI logic and SRAM technology.

  • Starting material p-type substrate or p epi on p + substrate for latch-up prevention (Taur et al., 1984).

  • Grow pad oxide. Deposit CVD (Chemical Vapor Deposition) nitride. (See Fig. A1.1.)


    FIGURE A1.1

  • Lithography to cover the active region with photoresist.

  • Reactive ion etching (RIE) nitride and oxide in the field region.

  • RIE shallow trench in silicon. (See Fig. A1.2.)


    FIGURE A1.2

  • Grow pad oxide. Deposit thick CVD oxide. (See Fig. A1.3)


    FIGURE A1.3

  • Chemical-mechanical polishing planarization. (See Fig. A1.4)


    FIGURE A1.4

  • n-well lithography and implant (also channel doping).

  • p-well lithography and implant (also channel doping). (See Fig. A1.5.)


    FIGURE A1.5

  • Grow gate oxide.

  • Deposit polysilicon film. (See Fig. A1.6.)


    FIGURE A1.6

  • Gate lithography.

  • RIE polysilicon gate. (See Fig. A1.7.)


    FIGURE A1.7

  • Sidewall reoxidation.

  • n + source-drain lithography and implant (also dope n + polysilicon gate).

  • p + source-drain lithography and implant (also dope p + polysilicon gate). (See Fig. A1.8.)


    FIGURE A1.8

  • Oxide (or nitride) spacer...

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