Material Forming Processes

2. Experimental

2. Experimental

For the purpose of our work an injection molding iPP grade named "T30G" kindly supplied by Himont was employed, having the following main features: M n = 75100; M w = 483000; M w/M n = 6.4. PA6, kindly supplied by DSM, was characterized by M w = 25000, M n = 13000. Materials were quenched under pressure and high cooling rates according to a procedure already reported (Brucato et al., 2000; 2001). The basic idea was to set up a model experiment to couple rapid cooling histories with pressure levels up to 40 MPa under controlled conditions. The experimental apparatus consisted of a modified injection molding machine, used as a source of molten polymer supplied at a pre determinable and maintainable constant pressure (Brucato et al., 2000; La Carrubba et al., 2000). Samples were then solidified under a uniform pressure field and under a non-uniform cooling rate profile, the cooling rate depending upon the distance from the cooled surface. Thus, starting from the cooled surface, a continuous and gradually decreasing cooling rate profile was achieved, which determined a continuous variation of structure with depth (La Carrubba et al., 2000). The relationship between cooling rate and depth was taken into account in the so-called "mapping function" (Brucato et al., 2000; La Carrubba et al., 2000). Another apparatus was used for crystallizing iPP samples at low cooling rates, consisting in a confining fluid pressurized cell where the polymer was confined and maintained under...

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