Material Forming Processes

From a comparative study of the crystallization behavior of iPP and PA6 under pressure and high cooling rates, the following conclusions can be drawn:
IPP:
An increase of solidification pressure is seen to determine a parallel decrease of density and alpha phase content, the greatest differences being located among ambient pressure and 8 MPa, i.e. at a pressure quite low with respect to the one attained in polymer processing. Microhardness results confirm the trend, with some differences in the high cooling rate region.
For cooling rates above 20 C/s the effect of pressure could be considered negligible; in the rest of the explored cooling rate range (from 0.01 to 20 C/s) the effect of pressure on the final density is very remarkable.
The observed decrease of the alpha phase content is mainly balanced by an increase of mesomorphic phase content, while the amorphous phase content remains nearly constant.
PA6:
An increase of solidification pressure determines a larger density and a larger microhardness. The increase of density and MH is of the same order of magnitude than the decrease observed in iPP.
A "critical cooling rate" around which the most significant structural changes occur was found to be around 10 C/s at all the investigated pressures.
The increase of pressure determines an increase of alpha phase crystallinity leaving almost unaffected the gamma crystallinity.
The increase of pressure is accompanied by a process of perfectioning of the crystalline domains, as witnessed by the increase of long period in the low cooling rate...