From Safety Instrumented Systems Verification: Practical Probabilistic Calculations

Failure Modes and Effect Analysis (FMEA)

A Failure Modes and Effects Analysis (FMEA) is a systematic technique that is designed to identify problems. It is a "bottom up" method that starts with a detailed list of all components within the system. The overall objective is to identify design flaws, unexpected results, when components of the system fail. A whole system can be analyzed one component at a time.

Alternatively, the system can be hierarchically divided into sub-systems and modules as required. The FMEA can be done on each grouping in the hierarchy. A commonly used reference for the FMEA technique is MIL-STD-1629A (Ref. [1]). More recent standards include IEC 60812 (Ref. [2]) and SAE J1739 (Ref. [3]).

FMEA Procedure

The minimum steps required in the FMEA process are simple:

  1. List all components.

  2. For each component, list all failure modes.

  3. For each component/failure mode, list the effect on the next higher level.

  4. For each component/failure mode, list the severity (i.e., the failure mode of the higher level) of effect.

A FMEA can be very effective in identifying critical failures within a system. One of the primary reasons for doing this is so that the system design can be changed to mitigate, or reduce the likelihood of critical failures. For this reason, the best possible time to do a FMEA is during the design phase of a project. The FMEA should be done while design changes can still be made without disrupting the entire project. Ideally, the completed FMEA...

Products & Services
Failure Mode and Effects Analysis (FMEA) Software
Failure mode and effects analysis (FMEA) software is used to track trends, generate statistics such as mean time between failure (MTBF), and determine the root causes of field failures (usually for products covered by a manufacturer’s warranty).
Reliability Software
Reliability software enables organizations to improve product safety and reliability by measuring performance against industry-wide standards.
Inspection Services
Inspection services examine products, parts, equipment, repairs, services, installations, and facilities to ensure quality, consistency, and condition, as well as conformance to required standards and/or procedures.
Product and Component Testing Services
Product and component testing services is the evaluation of a finished product or component through performance in electrical, life, environmental exposure, dynamic, ergonomic or other specialized tests.  Also testing to standards such as UL 489, CE or MIL-STD 810.
Shock and Vibration (Dynamics) Testing Services
Shock and vibration (dynamics) testing services or dynamics testing of a finished product or component using shock, sine and random vibration or other dynamic test conditions.

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