Midwest US Only EDM Machining Services
Description
EDM Machining Services in the Midwest US provide specialized machining capabilities using electrical discharge machining (EDM) technology. This process involves the use of electrical discharges or sparks to remove metal from a workpiece, allowing for the creation of complex shapes and intricate details that are difficult to achieve with traditional machining methods. EDM services are particularly beneficial for machining parts from electrically conductive materials, regardless of their hardness or machinability.
Working Principle
The working principle of EDM involves generating repetitive electrical discharges between an electrode and the workpiece, which are submerged in a dielectric fluid. This fluid serves multiple purposes: it provides an inert atmosphere for the discharge, removes metal remnants produced during the process, and stabilizes the temperature. The electrical discharges erode the metal, allowing for precise material removal. EDM is useful because it can produce complex geometries and fine details with high precision, making it ideal for applications requiring tight tolerances and intricate designs.
Applications
EDM machining is widely used in the mold-making, tool, and die industries. It is also increasingly applied in the aerospace and electronics sectors for producing prototype and production parts. Specific examples include the manufacturing of high precision gears, mechanical components, and medical device components. EDM is particularly suited for parts with small or odd-shaped angles, intricate cavities, or contours, as well as for parts requiring extremely deep ribs and square corners.
Advantages over other EDM Machining Services
One of the key advantages of EDM machining services in the Midwest is their ability to handle a wide range of materials, including aluminum, brass, bronze, copper, nickel, stainless steel, steel, and titanium. Unlike other machining methods, EDM is less constrained by the mechanical properties of these materials, as long as they are electrically conductive. Additionally, EDM can achieve extremely close tolerances and create complex shapes that might be challenging for other machining processes.
Limitations
A significant limitation of EDM is that it can only be used on electrically conductive materials. This restricts its application to certain types of metals and alloys. Additionally, the process can be slower compared to traditional machining methods, especially for large volume production, which may impact lead times and cost-effectiveness for certain projects.
Considerations
When considering EDM machining services, several factors should be taken into account. Initial costs can be high due to the specialized equipment and setup required. Operating expenses may also be significant, given the need for continuous dielectric fluid flow and electrode wear. However, the durability and accuracy of EDM make it a worthwhile investment for projects requiring high precision. Maintenance and replacement costs should also be considered, as electrodes and other components may need regular replacement to maintain optimal performance.
from Boyd
Metal Fabrication Technologies. Boyd Corporation has a longstanding history in innovative metal science solutions which has been augmented recently by the 2017 acquisition of Aavid Thermalloy. The acquisition of Aavid, the most recognized thermal solutions provider in the world, also included other... [See More]
- Company Information: Boyd Corporation has over 90 years of customer-focused performance success and is a global leader in advanced sealing, thermal management and protection solutions. From humble beginnings as an industrial fabricator in the Bay Area of California in 1928, Boyd has evolved into a dynamic global innovator. As our customers redefine their markets and technology - unique solutions from Boyd empower them to be possible.
- Specialty Machining: Jigs and Fixtures
- Certifications / Standards: AS 9100 / AS 9100B; ISO 9001:2000; ISO 14001
- Special Services: Design Assistance
from MCTD, Inc.
Relying on our extensive machine compliment of conventional mills, lathes, grinders, and drilling equipment, as well as our CNC mills and lathes, there is little our shop is not equipped to handle. Our wire EDM machine and diligent machine improvement plan top off our ability to fabricate in-house... [See More]
- Company Information: MCTD is a full service special machine builder. Our expertise is in complete in-house design, build and documentation of automated test stands, production line equipment both PC and PLC controlled with HMI or discrete operator controls.
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures
- EDM Capabilities: Wire EDM
- Materials: Aluminum; Brass; Bronze; Carbide; Cast Iron; Copper; Hardened Metals; Nickel / Nickel alloys; Precious Metals; Stainless Steel; Steel / Steel Alloys; Titanium; Ultra-hard Materials
from Weiss Industries, Inc.
Weiss Industries is large enough to handle the most challenging medium to high volume jobs in all light & medium gauge metals, yet not so large as to be disinterested in medium to low volume specialty products. We're prepared to provide engineering and development assistance from concept and... [See More]
- Company Information: Since Our beginning in 1954, our mission has been to completely satisfy our customers’ expectations by continually upgrading capabilities through investment in machinery and training of our staff of highly motivated and skilled engineers and technicians.
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures
- EDM Capabilities: Electrode EDM; Wire EDM
- Length: 6"-48"
from BesTech Tool Corporation
BesTech designs and builds metal stamping tooling. Our experience includes work in the automotive, motorcycle, ATV, lawn and garden, computer, life and fitness, cookware, and appliance industries. We specialize in progressive and automated transfer tooling. We can assist manufactures in the... [See More]
- Company Information: BesTech has 24 hr/7 days Wire EDM capabilities. Our largest machine travel is 13"x19", not including multiple setups. Our core business is metal stamping tooling & machining. We can assist you in many other services that may be related to your EDM needs.
- EDM Capabilities: Wire EDM
- Certifications / Standards: ISO 9000 T & E Compliant
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures
from Roberson Tool & Die
Roberson Tool & Die specializes in manufacturing parts to precise specifications using Charmilles Robofil 310 wire EDM which is capable of cutting 15 inches tall and up to 30 º of taper. Our quality work has included parts for the robotics, aerospace, medical and energy markets. By... [See More]
- Company Information: At Roberson Tool & Die, We machine products for the Robotics, Aircraft/Aerospace, Medical, and Energy industries. Roberson Tool Die has the capability to manufacture prototype and production parts for a variety of applications.
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures
- EDM Capabilities: Wire EDM
- Length: Less than 1"; 1"-3"; 3"-6"; 6"-48"
from Fotofab Corp.
- Company Information: Fotofab's goal is to continually meet their customers' metal stamping, metal fabrication and precision machining needs. They employ the highest quality and most efficient people and processes available.
- EDM Capabilities: Wire EDM
- Certifications / Standards: ISO 9001:2000; MIL-SPEC
- Length: Less than 1"; 1"-3"; 3"-6"
from Marshall Manufacturing Company
Marshall Manufacturing Company offers CNC Wire EDM. This service is most often performed as a secondary operation to our CNC Swiss, CNC Turning or CNC Milling machines. Our Wire EDM machines perform a wide range of operations, from executing very fine slotting functions in edges of parts, to eyelits... [See More]
- Company Information: Marshall Manufacturing Company is a full service manufacturer, specializing in CNC Swiss machining. We offer CNC turning, CNC milling, CNC Laser tube machining, Wire EDM and additional secondary machining and finishing services. We also provide manufacturing design, as well as precision 2D bending and 3D bending, of pre-machined wire and tubing. Materials include MP35N, L605, Titanium, 300 series and 17-7 stainless steel and alloy steels, aluminum and brass, as well as a full range of plastics.
- Length: Less than 1"; 1"-3"; 3"-6"
- EDM Capabilities: Wire EDM
- Materials: Aluminum; Brass; Bronze; Copper; Hardened Metals; Nickel / Nickel alloys; Stainless Steel; Steel / Steel Alloys; Titanium; MP35N; L605
from Master Metal Engineering (MME)
Master Metal Engineering is a group of manufacturing facilities with state-of-the-art equipment including CNC lathes, Citizen Swiss screw machines and CNC machining centers. At our facilities, we manufacture many different types of machined parts for the Medical, Aerospace, Automotive and Heavy... [See More]
- Company Information: Master Metal Engineering is a custom contract manufacturer of precision components and assemblies offering complete part production services to medical, aerospace, food processing and precision instrument customers worldwide.
- EDM Capabilities: Wire EDM
- Certifications / Standards: MIL-SPEC; ISO 9001:2008
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures
from South Bend Form Tool Co., Inc.
South Bend Form Tool is an ISO 9001:2000 Certified Custom Manufacturer of Tools and Dies with General Contract Machining and Tooling Services. Additional machining services include; manual turning along with vertical and horizontal machining, drill press operations, tapping, honing, band saw and... [See More]
- Company Information: South Bend Form Tool is an ISO 9001:2000 Certified Custom Manufacturer of Tools and Dies with General Contract Machining and Tooling Services
- EDM Capabilities: Electrode EDM; Wire EDM
- Certifications / Standards: ISO 9001:2000
- Specialty Machining: Tool & Die Manufacturing; Jigs and Fixtures