Practical Hydraulic Systems: Operation and Troubleshooting for Engineers and Technicians

Steel tubing is used in hydraulic systems when rigid lines are required. They are easier to assemble and don't require welding in order to achieve leak-proof connections. Seamless steel tubing is the most widely used conductor type for hydraulic systems as it has significant advantages over pipes. The tubing can be bent into any shape thereby reducing the number of fittings in a system. Tubing is easier to handle and can be reused without any sealing problems. For low-volume systems, tubing can handle the pressure and flow requirements with less bulk and weight. However the flip side to tubing and their fittings is that that they are very expensive.
Steel tubes are measured and specified by their outside diameter and wall thickness. The tubing grade and wall specification determine the pressure ratings. As shown in Figure 7.32, one piece of tubing is connected to another component through a tube connector and fastening nut. The tube is often pre-flared to an angle of 37 to accept a 37 flare connector as shown in Figure 7.32.
Some of the most common tube sizes used in hydraulic systems have been tabulated below.
| Tube OD inches | Wall Thickness in mm | Wall Thickness in mm | Tube ID in mm | Tube OD | Tube ID in mm |
| 1/8 | 0.89 | 1.5 | 5/8 | 0.89 | 14.0 |
| 3/16 | 0.89 | 3.0 | 3/4 | 1.3 | 16.5 |
| 1/4 | 0.89 | 4.5 | 7/8 | 1.3 | 19.8 |
| 5/16 | 0.89 | 6.2 | 1 | 1.65 | 22.9 |
| 3/8 | 0.89 | 7.8 | 1 1/4 | 1.65 | 28.5 |
| 1/2 | 0.89 |