Rules of Thumb for Chemical Engineers: A Manual of Quick, Accurate Solutions to Everyday Process Engineering Problems, Fourth Edition

Chapter 1: Fluid Flow

Velocity Head

Two of the most useful and basic equations are

(1)
(2)

where

?h

= Head loss in feet of flowing fluid

u

= Velocity in ft/sec

g

= 32.2 ft/sec 2

P

= Pressure in lb/ft 2

V

= Specific volume in ft 3/lb

Z

= Elevation in feet

E

= Head loss due to friction in feet of flowing fluid

Applications

In Equation 1 ?h is called the "velocity head." This expression has a wide range of utility not appreciated by many. It is used "as is" for

  1. Sizing the holes in a sparger

  2. Calculating leakage through a small hole

  3. Sizing a restriction orifice

  4. Calculating the flow with a pilot tube

With a coefficient it is used for

  1. Orifice calculations

  2. Relating fitting losses, etc.

Why a Coefficient?

For a sparger consisting of a large pipe having small holes drilled along its length Equation 1 applies directly. This is because the hole diameter and the length of fluid travel passing through the hole are similar dimensions. An orifice, on the other hand, needs a coefficient in Equation 1 because hole diameter is a much larger dimension than length of travel (say 1/8 in for many orifices). Orifices will be discussed under "Metering" in this chapter.

Sonic Velocity

For the situations covered here, compressible fluids might reach sonic velocity. When this happens, further decreases in downstream pressure do not produce additional flow. Sonic velocity occurs at an upstream to downstream absolute pressure ratio of about 2:1.

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