Rules of Thumb for Chemical Engineers: A Manual of Quick, Accurate Solutions to Everyday Process Engineering Problems, Fourth Edition

Chapter 10: Cooling Towers

System Balances

To determine cooling water system flows, use a heat and material balance and a chloride balance (concentration ratio is usually calculated from chloride concentrations).

(1)
(2)
(3)

so

(4)
(5)
(6)

so

(7)
(8)

Use Equation 2 to get E, then Equation 7 to get B, and finally Equation 5 or 8 to get M. where

D =

Cooling system duty, Btu/hr

C =

System circulation rate, GPM

?T =

Cooling system temperature difference (hot return water minus cold supply water), F

E =

Cooling system evaporation rate, GPM

CR =

Cooling system concentration ratio

Cl - =

Chloride concentration in the makeup or blowdown

M =

Cooling system makeup rate, GPM

B =

Cooling system total blowdown, GPM. This includes both planned blowdown plus cooling system windage (or drift) losses (of course any system leakage counts as part of "planned" blowdown)

To determine the required amount of planned blow-down, subtract windage losses from B. Use Table 1 for windage losses in liew of manufacturer's or other test data.

Table 13-1: Windage Loss

Type of Cooling Device

Windage Loss as Percentage of System Circulating Rate

Spray pond

3

Atmospheric cooling tower

0.7

Mechanical draft cooling tower (Drift eliminators may do better than 0.2)

0.2

When cooling systems are treated, chemicals are sometimes added in shots rather than continuously. Equation 9 gives a chemical's half life in a cooling system:

(9)

where

T

= Half life, min.

S

= System capacity, gal

Source

Branan, C. R.,

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