Rules of Thumb for Chemical Engineers: A Manual of Quick, Accurate Solutions to Everyday Process Engineering Problems, Fourth Edition

Section Two: Process Design

Chapter List

Chapter 11: Refrigeration
Chapter 12: Gasification
Chapter 13: Gas Treating
Chapter 14: Vacuum Systems
Chapter 15: Pneumatic Conveying
Chapter 16: Blending

Types of Systems

The following table shows the three most used refrigeration systems and approximate temperature ranges.

Table 1: Types of Refrigeration Systems

Approx. Temp. Range, F

Refrigerant

1.

Steam Jet

35 to 70

Water

2.

Absorption Water Lithium Bromide

40 to 70

Lithium Bromide solution

Ammonia

-40 to +30

Ammonia

3.

Mechanical Compression (Reciprocating or centrifugal)

-200 to +40

Ammonia, halogenated hydrocarbons, propane, ethylene, and others

The most common light hydrocarbon refrigerant cooling temperature ranges are:

Methane

-200 to -300 F

Ethane and ethylene

-75 to-175 F

Propane and propylene

+40 to -50 F

Source

Ludwig, E. E., Applied Process Design for Chemical and Petrochemical Plants, Vol. 3, 2nd Ed., Gulf Publishing Co., p. 201.

Estimating Horsepower Per Ton

This quick but accurate graph shows the design engineer how much horsepower is required for mechanical refrigeration systems, using the most practical refrigerant for the desired temperature range.


Figure 1: Horsepower requirements per ton of refrigeration.

Example. A water-cooled unit with an evaporator temperature of -40 F will require 3 horsepower/ton of refrigeration. A ton of refrigeration is equal to 12,000 BTU/hr.

Here are equations for these curves in the form:


where

y = horsepower/ton refrigeration

x = evaporator temperature, F

Condenser temperature

F

A

B

C

D

E

105

1.751

-2.686e-2

1.152e-4

3.460e-8

1.320e-9

120

2.218

-2.882e-2

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