Centrifugal Compressors: A Basic Guide

The principal function of a thrust bearing is to resist the thrust unbalance developed within the working elements of a turbomachine and to maintain the rotor position within tolerable limits.
After an accurate analysis has been made of the thrust load, the thrust bearing should be sized to support this load in the most efficient method possible. Many tests have proven that thrust bearings are limited in load capacity by the strength of the babbitt surface in the high load and temperature zone of the bearing. In normal steel-backed babbitted tilting-pad thrust bearings, this capacity is limited to between 250 psi (17.24 Bar) and 500 psi (34.5 Bar) average pressure. It is the temperature accumulation at the surface and pad crowning that cause this limit.
The thrust-carrying capacity can be greatly improved by maintaining pad flatness and by removing heat from the loaded zone. By the use of high thermal conductivity backing materials with proper thickness and proper support, the maximum continuous thrust limit can be increased to 1000 psi or more. This new limit can be used to increase the factor of safety and improve the surge capacity of a given size bearing or reduce the thrust bearing size and consequently the losses generated for a given load.
Since the higher thermal conductivity material (copper or bronze) is a much better bearing material than the conventional steel backing, it is possible to reduce the babbitt thickness to .010 .030 of an inch. Embedded thermocouples and...