Elements of Propulsion: Gas Turbines and Rockets

Appendix E: Turbomachinery Stresses and Materials

E.1 Introduction

Even though the focus of this textbook is the aerothermodynamics of the gas turbine engine, the importance of the engine structure is also very significant. Because of its importance, this appendix addresses the major stresses of the rotating components and the properties of materials used in these components. The rotating components of the compressor and turbine have very high momentum, and failure of one part can be catastrophic, with a resulting destruction of the engine and, in the extreme, the aircraft. This is especially true of the "critical" parts of the turbomachinery such as the long first-stage fan blades and the heavy airfoils and disks of the cooled high-pressure turbine.

Over their lives, the rotating parts must endure in a very harsh environment where the loads are very dependent on the engine use. For example, an engine developed for a commercial aircraft will not be subjected to as many throttle excursions as one developed for a fighter aircraft. As a result, the "hot section" [combustor and turbine(s)] of the fighter engine will be subjected to many more thermal cycles per hour of operation than that of the commercial aircraft.

The main focus of the analytical tools developed in this appendix is on the fundamental source of stresses in rotating components the centrifugal force. To get some idea of the brutal climate in which these components must live, the centrifugal force experienced by an element of material rotating at 10,000 rpm with a radius of 1 ft (0.3 m) is...

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