Pipeline Risk Management Manual: Ideas, Techniques, and Resources, Third Edition

Chapter 4: Corrosion Index

I. Overview

Corrosion Threat

= (Atmospheric Corrosion)

10%

+ (Internal Corrosion)

20%

+ (Buried Metal Corrosion)

70%

100%

Corrosion Threat

A.

Atmospheric Corrosion

0 10 pts

A1.

Atmospheric Exposures

0 5 pts

A2.

Atmospheric Type

0 2 pts

A3.

Atmospheric Coating

0 3 pts

B.

Internal Corrosion

0 20 pts

B1.

Product Corrosivity

0 10 pts

B2.

Preventions

0 10 pts

C.

Subsurface Corrosion

0 70 pts

C1.

Subsurface Environment

0 20 pts

Soil Corrosivity

0 15 pts

Mechanical Corrosion

0 5 pts

C2.

Cathodic Protection

0 25 pts

Effectiveness

0 15 pts

Interference Potential

0 10 pts

C3.

Coating

0 25 pts

Fitness

0 10 pts

Condition

0 15 pts

Overall Threat of Corrosion

0 100 pts

II. Background

The potential for pipeline failure caused by corrosion is perhaps the most familiar hazard associated with steel pipelines. This chapter discusses how common industry practices of corrosion analysis and mitigation can be incorporated into the risk assessment model (see Figure 4.1). A detailed discussion of the complex mechanisms involved in corrosion is beyond the scope of this text.


Figure 4.1: Basic risk assessment model.

Corrosion comes from the Latin word corrodere, meaning gnaw to pieces. Corrosion, as it is used in this text, focuses mainly on a loss of metal from pipe, although the concepts apply to many corrosionlike degradation mechanisms. From previous discussions of entropy and energy flow, we can look at corrosion from a somewhat esoteric viewpoint. Simply stated, manufactured metals have a natural tendency to revert to...

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