Chemical Engineers' Portable Handbook

Extractive and Azeotropic Distillation

In certain systems relative volatilities are close to unity. As such they represent cases that are extremely difficult to separate. When this occurs either extractive or azeotropic distillation can be used.

The former involves adding a third component that imbalances the relative volatilities and allows separation to take place. Table 5-5 lists some extractive agents with respective binary pairs.

Table 5-5: Difficult to Separate Binaries and Their Extractive Agents

Binary System

Extractive Agent

Hydrochloric acid-water

Sulfuric acid

Nitric acid-water

Sulfuric acid

Ethanol-water

Glycerin

Butane-butene

Acetone or furfural

Butadiene-butene

Acetone or furfural

Isoprene-pentene

Acetone

Toluene-paraffinic hydrocarbons

Phenol

Acetone-methanol

Water

A typical flow sheet for toluene-methylcyclohexane (phenol is the extractive agent) is given in Figure 5-19.


Figure 5-19: Extractive distillation (41).

The other type of distillation (azeotropic) involves the creation of an azeotrope that allows the separation to take place. Frequently solvent extraction has to be employed in addition to distillation. Figure 5-20 gives a typical flow sheet.


Figure 5-20: Schematic diagram for separation of A and B with a solvent that forms minimum boiling azeotrope with A. The solvent is miscible with both A and water while A is immiscible with water (41).

More detailed discussions of both extractive and azeotropic distillation can be found in references 39 42.

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