Shop Reference for Students and Apprentices, Second Edition

Limits and Fits. Fits between cylindrical parts, i.e., cylindrical fits, govern the proper assembly and performance of many mechanisms. Clearance fits permit relative freedom of motion between a shaft and a hole axially, radially, or both. Interference fits secure a certain amount of tightness between parts, whether these are meant to remain permanently assembled or to be taken apart from time to time. Or again, two parts may be required to fit together snugly without apparent tightness or looseness. The designer's problem is to specify these different types of fits in such a way that the shop can produce them. Establishing the specifications requires the adoption of two manufacturing limits for the hole and two for the shaft, and, hence, the adoption of a manufacturing tolerance on each part.
In selecting and specifying limits and fits for various applications, it is essential in the interests of interchangeable manufacturing that 1) standard definitions of terms relating to limits and fits be used; 2) preferred basic sizes be selected wherever possible to reduce material and tooling costs; 3) limits be based upon a series of preferred tolerances and allowances; and 4) a uniform system of applying tolerances (preferably unilateral) be used. These principles have been incorporated in both the American and British standards for limits and fits. Information about these standards is given beginning on page 207.
Basic Dimensions. The basic size of a screw thread or machine part is the theoretical or...