Flow Measurement

Chapter 21 - Variable Area Flowmeters

Variable area flowmeters were invented in the nineteenth century but were not
introduced for general industrial use until the 1930s. They became very popular
and widely used since they offered a low-cost alternative to the differential pressure
flowmeter-especially in smaller pipe sizes.

The original designs introduced were available for visual indication of flow rate
only. In the 1940s designs became available with secondary functions such as
transmission, alarm, recording, and totalizing. Variable area flowmeters are available
in pipe sizes from 1/8 inch (0.3 cm) to 8 inches (20 cm) and full scale flow
rates from less than one ml/minute to over 1000 gpm (3800 lpm) of water and
approximately 30 scc/minute to 2500 scfm (71 nm3/min) of air.

Since they are in-line devices, they have been designed for a wide range of line
pressure ratings, pipe connection types, and many different materials of construction.

Operating Principle

The variable area flowmeter is, in essence, a special type of differential pressure
flowmeter. On differential pressure flowmeters, the area of the opening is
fixed and the flow rate is measured as a function of differential pressure across the
opening. In the variable area flowmeter, the differential pressure across the opening
is constant, and the flow rate is measured as a function of the area of the opening.
This area is generally displayed as the position of a "float" or obstruction that
is free to move to produce the varying area.

There are three general types of variable area flowmeters.

Advantages:

  • Simple design-one moving part
  • Requires no power
  • Relatively low cost

Rotameters

In this type, a float made of a material of a density greater than that of the fluid
is contained in an upright conical tube whose smaller end is at the bottom. The
float, free to move vertically in the tube, is lifted to the position of equilibrium
between the upward force of the fluid flowing past the float and the downward
force of gravity on the float. In its simplest form the tapered tube is made of glass
that is graduated, allowing the flow rate to be read directly by observing the position
of the float (see Figure 21-1(a)). The name rotameter was originally a trade
name, which subsequently became generic in the United States.

 

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