Flow Measurement

Chapter 10 - Laminar Flow Elements

Laminar flow elements, also known as LFEs, laminar flowmeters, or simply
laminar meters, are used to measure the flow of gases through closed conduits.
They operate by producing a differential pressure that is proportional to the velocity
of the gas passing through an elongated section of fixed cross-sectional area.
Since the pressure drop across this section is a function of the average gas velocity
within it, a relationship between pressure drop and actual volumetric flow rate (the
product of average velocity and area) can be obtained. Many different styles and
designs have been produced over the years by a growing number of manufacturers.
Standard models are available with full-scale volumetric flow rate ranges
from as low as 0.5 cm3/min to over 2000 ft3/min (1 m3/s). Laminar flow elements
are used in production processes, incorporated into test stands of various types,
and are particularly well suited for use as transfer standards for the calibration of
other gas flowmetering devices.

While they belong to the differential pressure class of flowmeters, laminar
meters are unique in two respects. First of all, the differential pressure they produce
is proportional to volumetric flow rate, as opposed to the square of the flow
rate. The almost linear relationship between flow rate and differential pressure is
the distinguishing feature of all laminar flow elements. The other issue that sets
them apart from orifice plates, subsonic Venturis and nozzles, for example,
involves the manner by which the relationship between flow rate and differential
pressure is determined. Unlike conventional differential pressure flowmeters,
there are no standardized designs or published performance tables for laminar
flowmeters. Due to their rather complex internal geometry, laminar meters require
individual flow calibrations to determine their precise characteristics.

Even so, once calibrated, the operation of laminar flow elements is well understood
from a fluid dynamics standpoint. Assuming the calibration data is presented
in a suitable fashion, the user will be able to predict a meter's behavior over
a range of operating conditions - even with different gases - with comparatively
high precision. In addition to individual flow elements, most manufacturers
offer microprocessor-based systems containing all the necessary sensors and data
computation functions required to exploit the utility of laminar flowmeters in a
variety of applications.

The turndown range, as well as the overall flow rate measurement uncertainty
that can be achieved using laminar flow elements, depends primarily on the ability
to measure the differential pressure. Proper selection of the differential pressure
instrumentation coupled with calibration data from a reputable source can result in
overall flow rate measurement uncertainties of less than 1 percent of reading, over
a 10- or 20-to-1 turndown, for regular, off-the-shelf, stand-alone laminar flow elements.
Even lower uncertainties, on the order of 0.2 to 0.5 percent of reading, can
be obtained for certain types of laminar flowmeters calibrated by high-level facilities
operating well-characterized primary volumetric or gravimetric gas flow measurement
systems.

 

Advantages:

  • Linear relationship
    between volumetric
    flow rate and differential
    pressure
  • Wide turndown
    · Low overall pressure drop
  • High accuracy potential

Disadvantages:

  • Must be operated with clean, dry gas
  • Must be individually
    flow-calibrated
  • Require peripheral
    instrumentation

 

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