CNC Programming Techniques: An Insider’s Guide to Effective Methods and Applications

Chapter 17: Restrictions in Threading

Single point threading can be a relatively easy job for both programming and machining, if all goes well. Fortunately, that is the case most of the time, but there are many situations that may present potential problems. At least two of them can be prevented:

  • Programming spindle speed incorrectly

  • Programming cutting feedrate incorrectly

The first item relates to spindle speeds that are either too high or too low for the given thread, the second item relates to certain threads being cut over a long length. Both potential problems can be eliminated mathematically, during the part programming process.

Thread Programming Basics

Every CNC machine tool is designed within certain parameters that relate to its various dimensions and capacities. On an every day basis, the part programmer must generally consider two of these parameters in most machining operations, but particularly in single point threading:

  • Range of spindle speeds

  • Maximum cutting feedrate

For typical turning and boring, the actual programmed spindle speed range and cutting feedrate fall comfortably within the machine specifications. Consider these features of medium to large size CNC lathes, as defined by the machine manufacturer (samples only):

Spindle Speed

Minimum

Maximum

125r/min

3000 r/min

Maximum Cutting Feedrate

Metric

Imperial

6350 mm/min X-axis

12700mm/min Z-axis

250 in/min X-axis

500 in/min Z-axis

Note that the imperial amounts are equivalent to the metric amounts. In the chart are only examples that will be used for further calculations of various threads. Also note, that some machines may have a lower maximum feedrate for...

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