Scrub Tank / Immersion Washing Resurfacing, Recoating, and Refinishing Services
Description
Scrub Tank / Immersion Washing Resurfacing, Recoating, and Refinishing Services involve immersing parts into a tank filled with a cleaning solution. The cleaning bath is agitated using impellers or paddles, or the parts are scrubbed manually. This process is designed to clean or remove surface debris such as scale, rust, paint, dirt, grease, and abrasive dust from the parts.
Working Principle
The working principle of scrub tank or immersion washing systems is based on the immersion of parts into a cleaning solution where mechanical agitation is applied. This agitation can be achieved through the use of impellers or paddles, which help in loosening and removing contaminants from the surfaces of the parts. The process is particularly useful for cleaning parts that cannot be easily cleaned manually or require a higher level of cleanliness. The immersion method ensures that the cleaning solution reaches all surfaces of the parts, providing a thorough cleaning.
Applications
Scrub tank or immersion washing services are typically used for low volume cleaning and are suitable for smaller parts. They are particularly effective in industries where parts need to be cleaned of coatings, plated layers, or other surface contaminants. Specific examples include cleaning automotive parts, aerospace components, and industrial machinery parts that have accumulated grease, oil, or other residues.
Advantages over other Resurfacing, Recoating, and Refinishing Services
One of the main advantages of scrub tank or immersion washing services is their ability to clean parts that are difficult to reach manually. The immersion process ensures that all surfaces are exposed to the cleaning solution, which can be more effective than spray washing or other methods that may not reach all areas. Additionally, the use of mechanical agitation can enhance the cleaning process, making it more efficient for removing stubborn contaminants.
Limitations
A limitation of scrub tank or immersion washing services is that they are best suited for low volume cleaning and smaller parts. They may not be as effective for larger parts or high-volume cleaning needs. Additionally, the level of cleanliness achieved may not be sufficient for parts that require extremely high cleanliness standards.
Considerations
When considering scrub tank or immersion washing services, it is important to evaluate the initial costs and operating expenses. The durability and accuracy of the cleaning process should also be considered, as well as the replacement and maintenance costs of the equipment. Automated immersion tanks may offer higher efficiency for larger volumes of parts, but they also come with higher costs. It is essential to balance these factors based on the specific cleaning requirements and budget constraints.
from ChemArt Company
ChemArt has always been a major contributor to the Photo Chemical Machining (PCM) industry since its creation in 1976. Its founder, Richard Beaupre, was the originator of aqueous dry film photo resist used in PCM imaging applications. Currently, all dry film photo resists used in PCM applications... [See More]
- Capabilities - Cleaning / Surface Preparation: Anodizing; Buffing / Polishing; Deburring or Deflashing; Degreaser; Electropolishing; Mirror Finishing; Passivation; Pickling or Chemical Deburring; Immersion Washing; Spray Washing; Stripping or Coating Removal; Ultrasonic Cleaning
- Capabilities - Recoating: Dip or Immersion Coating; Painting; Powder Coating; Thermal Spraying; Screen Printing or Selective Coating; Black Oxide; Plating; Thin Film Coating; Adhesives or PSA; Chemical Finish or Conversion
- Company Information: ChemArt Company is an ISO 9001:2000 certified manufacturer of standard & custom etched metal parts and components. Since its inception in 1976, as a Veteran-Owned Small Business, ChemArt produces products adhering to military standard and specifications.
- Certifications: ISO 9001:2000; MIL-SPEC / MIL-STD
from Impreglon, Inc.
Impreglon, Inc. has grown to become a market leader in the development and application of high performance coatings. With application solutions based on fluoropolymers, plastic, metal and ceramics, or combinations thereof, we service a broad selection of industries including aerospace, chemicals,... [See More]
- Capabilities - Cleaning / Surface Preparation: Abrasive / Blasting; Buffing / Polishing; Burn-off or Thermal Cleaning; Deburring or Deflashing; Degreaser; Honing or Superfinishing; Mass Finishing (Tumbling / Vibratory); Passivation; Immersion Washing; Sanding or Grinding; Stripping or Coating Removal; Ultrasonic Cleaning
- Capabilities - Recoating: Dip or Immersion Coating; Dry Lubricant Coating; Electrocoat; Hardfacing; Applied / Spray On Liners; Plastic Coating; Thermal Spraying; Titanium Nitride; Thin Film Coating; Abrasives or Superabrasives; Ceramic Coating
- Company Information: Impreglon offers coating services based on fluorpolymer, plastics, metal and ceramic or combinations thereof for all branches of industry, such as aerospace, chemicals, printing, automotive, plastics, food products, paper and packaging.
- Certifications: Certified according to ISO 9001:2008; DuPont Licensed Industrial Applicator; Whitford Quality approved Coater; ITAR Registered
from General Magnaplate Corporation
General Magnaplate's surface-enhancement coatings have been engineered to provide metal parts and other substrates with corrosion and chemical resistance, super-hardness and dry lubrication. These coatings impart properties that ensure longer life spans and greater reliability, consequently reducing... [See More]
- Capabilities - Cleaning / Surface Preparation: Anodizing; Abrasive / Blasting; Buffing / Polishing; Burn-off or Thermal Cleaning; Deburring or Deflashing; Degreaser; Electropolishing; Honing or Superfinishing; Mirror Finishing; Passivation; Pickling or Chemical Deburring; Immersion Washing; Sanding or Grinding; Stripping or Coating Removal
- Capabilities - Recoating: Dip or Immersion Coating; Dry Lubricant Coating; Hardfacing; Phosphate Coating; Plastic Coating; Powder Coating; Thermal Spraying; Titanium Nitride; Web or Continuous Sheet; Plating; Thin Film Coating; Abrasives or Superabrasives; Ceramic Coating; Chemical Finish or Conversion
- Company Information: General Magnaplate provides engineered coatings. They have facilities around the world and all North American plants are ISO 9001:2008 certified. Many coatings meet FDA, USDA, and AgriCanada standards, and federal and military spec requirements.
- Certifications: ISO 9001:2000; MIL-SPEC / MIL-STD; RoHS; FDA Compliant; ISO 9001:2008
from Materials Processing Inc./Mexico Painting Inc. (Materials Processing Div.)
Leveraging the strengths of 25 years in the industry and the capabilities of three large-scale facilities in the U.S. and Mexico, MPI delivers world-class quality for every client. Three coating facilities. Ten paint lines. Eight pre-treatment lines. Proven technology. Highly experienced personnel. [See More]
- Capabilities - Cleaning / Surface Preparation: Abrasive / Blasting; Deburring or Deflashing; Degreaser; Mass Finishing (Tumbling / Vibratory); Pickling or Chemical Deburring; Immersion Washing; Spray Washing; Stripping or Coating Removal; Phosphating (Manganese Zinc Iron)
- Capabilities - Recoating: Dip or Immersion Coating; Dry Lubricant Coating; Painting; Phosphate Coating; Powder Coating; Screen Printing or Selective Coating; Abrasives or Superabrasives; Chemical Finish or Conversion; Large Structures or Facilities
- Company Information: Materials Processing Inc. and Mexico Painting Inc. leverages 25 years in the industry to deliver world-class quality to every client. Our proficiency, ingenuity, application processes, and value-added services, assures customers quality and satisfaction.
- Certifications: QS 9000; ISO 9001:2000; ISO 14001; TS 16949; MIL-SPEC / MIL-STD
from Sardello, Inc.
Blast Cleaning, shot/glass/sand. · Burn-off/Thermal Cleaning. · Aqueous Submerge Tanks. · Degreasing including Vapor. · Pressure/Spray Washing. · Mass Finishing, tumble/vibratory. · Crack Detection including MPI. · Large and Small Bore Honing. · Surface and Valve Grinding. · Coating Removal and... [See More]
- Capabilities - Cleaning / Surface Preparation: Abrasive / Blasting; Buffing / Polishing; Burn-off or Thermal Cleaning; Deburring or Deflashing; Degreaser; Honing or Superfinishing; Mass Finishing (Tumbling / Vibratory); Peening; Immersion Washing; Sanding or Grinding; Spray Washing; Stripping or Coating Removal
- Materials: Aluminum; Iron / Cast Iron; Stainless Steel; Steel / Steel Alloys; Metal
- Company Information: Sardello, Inc., offers cleaning, remanufacturing and assembly services for a variety of parts in critical applications. By outsourcing your needs, you gain flexibility, productivity and predictability within your operations.