Blowout and Well Control Handbook

SAFETY FACTORS IN CLASSICAL PRESSURE CONTROL PROCEDURES

It is well established that the Driller's Method and the Wait and Weight Method are based on the classical U-Tube Model as illustrated in Figure 4.1. The displacement concept for all classical procedures regardless of the name is to determine the bottomhole pressure from the mud density and the shut-in drillpipe pressure and to keep that bottomhole pressure constant while displacing the influx. For the conditions given in Figure 4.7, the shut-in bottomhole pressure would be 5200 psi. Therefore, as illustrated in Chapter 2, the goal of the control procedure would be to circulate the influx out of the wellbore while maintaining the bottomhole pressure constant at 5200 psi.

One of the most serious and frequent well control problems encountered in the industry is the inability to bring the influx to the surface without experiencing an additional influx or causing an underground blowout. In addition, in the field, difficulty is experienced starting and stopping displacement without permitting an additional influx. To address the latter problem, many have adopted "safety factor" methods.

The application of the "safety factors" arbitrarily alters the classical procedures and can result in potentially serious consequences. "Safety factors" are usually in three forms. The first is in the form of some arbitrary additional drillpipe pressure in excess of the calculated circulating pressure at the kill speed. The second is an arbitrary increase in mud density above that calculated to control the bottomhole pressure. The third is an arbitrary combination of...

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