Advanced Quality Planning: A Commonsense Guide to AQP and APQP

Before we address the "why" of planning, we assume that things do go wrong. But why do they go wrong? Obviously, there are many specific answers that address this question. Often the answer falls into one of these four categories:
We never have enough time, so things are omitted
We have done this, this way, so we minimize the effort
We assume that we know what has been requested, so we do not listen carefully
We assume that because we finish a project, improvement will indeed follow, so we bypass the improvement steps
In essence then, the customer appears satisfied, but a product, service, or process is not improved at all. This is precisely why it is imperative for organizations to look at quality planning as a totally integrated activity that involves the entire organization. The organization must expect changes in its operations by employing cross-functional and multi-disciplinary teams to exceed customer desires not just meet requirements. A quality plan includes, but is not limited to:
A team to manage the plan
Timing to monitor progress
Procedures to define operating policies
Standards to clarify requirements
Controls to stay on course
Data and feedback to verify and to provide direction
Action plan to initiate change
Advanced quality planning, then, is a methodology that yields a quality plan for the creation of a process, product, or service consistent with customer requirements. It allows for maximum quality in the workplace by planning and documenting the process of improvement. AQP...