Advanced Quality Planning: A Commonsense Guide to AQP and APQP

Chapter 10: AQP Documentation and Sign-Off for Feasibility

Final acceptance of the product as being feasible is conducted prior to process review and quality planning sign-off. A final review should be conducted to determine product acceptance and conformance to engineering drawings and specifications, and meeting stipulated P pk indices.

Final manufacturing feasibility indicates that a supplier is ready to deliver a proposed product/process design that can be manufactured, assembled, packaged, and shipped at a level that meets customer needs and expectations. A process review is conducted by the AQP team to confirm that all controls are in place, that the processes are being used and are in control, and that the final product/process meets engineering requirements.

Quality Planning Process Checklist

Control Plans

  • Are the plans available at all times for the affected operations?

  • Are the control plans posted and understood by employees?

  • Are the control plans being used?

Process Instructions

Are the instruction/process instruction sheets available and in use?

  • Are there

  • inspection instruction/process sheets?

  • laboratory test instruction/process sheets?

  • test procedures instruction/process sheets?

  • equipment operating instruction/ process sheets?

Is there proof of verification that all instruction/process sheets contain all the significant/critical characteristics found in control plans? Examples of verification are

  • inspection instruction/process sheets

  • laboratory test instruction/process sheets

  • test procedures instruction/process sheets

  • equipment operating instruction/process sheets

Have all process FMEA results been incorporated into control plans and process/instruction sheets?

  • Compare instruction/process sheets to control plan:

  • sampling plans,

  • process control applications,

  • reaction plans.

Gage and Test Equipment

  • Are the necessary special gages, fixtures, or test equipment available?

  • Are the gages,...

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