Advanced Quality Planning: A Commonsense Guide to AQP and APQP

Chapter 8: Manufacturing Preparedness: Preparing Product for Manufacturing

Meeting customer needs, producing high quality, and designing products well are reliant on the development of a comprehensive and effective manufacturing system. When product/process manufacturing begins, the objective of the AQP teams is to continue a manufacturing system that ensures the design requirements of the customer are met and understood. Implementation and control of the manufacturing product/processes is crucial. Scrutinizing and confirming manufacturing capability always remain the assignment of the AQP team.

The Flow Chart as a Quality Tool

Defining the process is important to process control. Understanding the process itself is vital. To control a process, one must identify what is significant to manufacturing and production of the product/process. One way to help understand and define the process is a flow chart. The flow chart is a pictorial representation of the process.

It may include

  • floor layout,

  • proposed stops,

  • transport methods,

  • each process step with the critical or significant characteristics, and

  • identification of current controls.

The communicating language of a flow chart is pictures, engineering symbols, and geometric shapes, all of which illustrate the process. To construct a flow chart of a product/process, the correct make-up of participants must be present. The following list of participants is suggested to start developing a flow chart:

  • Those who work with the process (they are the process owners)

  • Suppliers to the process

  • Customers of the process

  • Supervisor of the process function area

  • Independent facilitator

As a general rule, the flow chart may be constructed by both the core and extended team members.

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