Modular / PC-Based Machine Vision Systems
Last Updated: April 1, 2025
Description
Modular or PC-Based Machine Vision Systems are highly flexible vision systems that integrate a selection of compatible modules such as cameras/imagers, lenses, computers/processors, frame grabber boards, image processing boards, image analysis software, and illuminators. These systems allow engineers or system integrators to select or configure components to create a product tailored to meet specific application requirements .
Working Principle
Modular or PC-Based Machine Vision Systems operate by integrating various components that work together to automate visual inspection tasks. High-resolution industrial cameras capture detailed images, which are then processed by a computer with a high-performance processor. The system uses image processing software to analyze these images, identifying specific features or defects. Proper illumination is crucial to ensure that images have sufficient contrast, which is achieved through various lighting techniques .
Applications
In the pharmaceutical industry, Modular Machine Vision Systems are used for tasks such as label verification, tablet counting, and cap inspection. These systems ensure 100% inspection accuracy to meet stringent industry requirements .
Advantages over other Machine Vision Systems
Modular Machine Vision Systems offer significant flexibility and expandability compared to other systems. They allow for custom configuration, enabling users to select only the components they need, which can reduce costs. Additionally, industrial PCs used in these systems are designed to endure tough environments and have a long availability period, reducing the need for frequent replacements .
Limitations
One limitation of Modular Machine Vision Systems is the potential complexity involved in configuring and integrating the various components. This can require specialized knowledge and expertise, which may not be readily available in all organizations.
Considerations
When considering Modular Machine Vision Systems, it's important to account for initial costs, which can vary depending on the components selected. Operating expenses may be lower due to the system's durability and long lifespan, but maintenance costs can arise if components need to be replaced or upgraded. The accuracy of these systems is generally high, but it depends on the quality of the components and the precision of the configuration .
from Teledyne DALSA
The GEVA-312T is an integrated vision system complete with a 12 ” touch screen display, 1.6GHz dual core processor and two Gigabit Ethernet camera ports. The slim-line form factor maximizes control panel real estate for PLCs, motions controllers and non-vision related components. The GEVA-312T... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Memory: 2000
- Processor Speed: 1600
- Mass Storage: 32
from Konica Minolta Sensing Americas, Inc.
Complete software solution for machine vision inspection and advanced photometric analysis of backlit icons, text, and shapes. Evaluating backlit components-such as illuminated controls, instrument panels, and LED light strips-requires a unique measurement approach. The quality of an illuminated... [See More]
- System Type: Modular / PC-Based
- Applications: Color Mark / Color Recognition; Electronics or Semiconductor Inspection; Flaw Detection
- Operating System: Windows 10
- Modules Included: Imaging & Analysis Software
from Cognex Corporation
3D-A1000 Features. The 3D-A1000 dimensioning system is a compact and industrial smart camera, capable of capturing moving objects in both 3D and 2D. The system is equipped with powerful vision-based tools that automate tasks like container fill measurement, damage detection, feature finding and... [See More]
- System Type: Modular / PC-Based
- Network: GigE, TCP/IP, PROFINET, EtherNet/IP(TM), M/S
- Inspection Rate: 3000
- Applications: Assembly Quality; ID Detection / Verification; Damage detection, packaging problems, dimensioning
from SICK
SICK offers a powerful vision sensor portfolio designed to manage challenges in all industries where a standard sensor would not work. These vision sensors provide a full toolset for positioning, inspection, measurement and reading, depending on the variant. A flexible optical design fulfills the... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Color Mark / Color Recognition; Electronics or Semiconductor Inspection; Flaw Detection; Food & Beverage; Materials Analysis; Pattern Recognition; Pharmaceutical Packaging
- Network: 1
- Image Source: Line Scan Camera
from Teledyne DALSA
Powerful performance at a low cost. The GEVA 400 system offers excellent cost savings for multi-camera vision applications, such as final inspection of large assemblies. The four Power-over-Ethernet (PoE) compliant Gigabit camera ports are compatible with a wide range of Genie Nano GigE cameras. [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Memory: 8000
- Processor Speed: 1800
- Mass Storage: 256
from Cognex Corporation
Cognex ’s 3D-A5000 series is an area scan 3D camera designed to capture high-resolution 3D images. It features 3D LightBurst technology which rapidly acquires images to maximize throughput. High-resolution 3D images combined with industry-leading Cognex 3D vision tools enable reliable and... [See More]
- System Type: Modular / PC-Based
- Applications: Automotive
- Network: 10 Gigabit Ethernet interface
- Image Source: Area Scan Camera
from SICK
SICK's 3D vision series offers a wide range of powerful and flexible products designed for reliable operation in harsh industrial environments. They range from versatile high-speed cameras that deliver high quality 3D and contrast images to smart and configurable stand-alone sensors that facilitate... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Electronics or Semiconductor Inspection; Flaw Detection; Food & Beverage; Materials Analysis; Non-contact Profilometry; Pattern Recognition; Pharmaceutical Packaging
- Network: 1
- Image Source: Line Scan Camera
from Cognex Corporation
The In-Sight 2800 Detector provides an easy to use, quick to deploy solution for item detection and classification in high-throughput environments. Combining innovative edge learning technology, on-board processing, and integrated lighting, this fully embedded sensor allows logistics facilities of... [See More]
- System Type: Modular / PC-Based
- Applications: Flaw Detection; ID Detection / Verification; Parcel / Baggage Sorting; Presence / Absence
- Network: TCP/IP, PROFINET, EtherNet/IP, SLMP, OPC/UA, FTP
- Image Source: High Speed / Brightness; 1/2.8" CMOS monochrome and color
from SICK
Highly accurate with an unmatched measurement speed, the new generation Ruler 3000 3D cameras will be the number one choice for machine vision system integrators and industrial applications. Being powered by the unique 3D CMOS sensor from SICK tailored for superior image processing, their... [See More]
- System Type: Modular / PC-Based
- Applications: Electronics or Semiconductor Inspection; Flaw Detection; Food & Beverage; Materials Analysis; Non-contact Profilometry; Pattern Recognition
- Network: 1
- Image Source: Line Scan Camera
from Cognex Corporation
Vision made simple. The In-Sight 2800 vision system combines artificial intelligence (AI) with traditional rule-based vision tools to solve a wide range of applications. From presence/absence detection to sortation and character reading, In-Sight 2800 provides an easy to deploy solution for... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Biotechnology or Medical; Electronics or Semiconductor Inspection; Food & Beverage; Pharmaceutical Packaging; Security & Biometrics
- Network: TCP/IP, PROFINET, EtherNet/IP™, SLMP, OPC/UA, FTP
- Modules Included: Cameras or Imagers
from SICK
Put an end to wasted material or faulty products. Put an end to long setup times or expensive reconfiguration when the product is changed. Put an end to complicated integration or data trapped on the shop floor. The Inspector83x is designed to make quality control easy and efficient. The... [See More]
- System Type: Modular / PC-Based
- Applications: Electronics or Semiconductor Inspection; Flaw Detection; Food & Beverage; Materials Analysis; Non-contact Profilometry; Pattern Recognition
from Cognex Corporation
All-in-one vision system solves all your vision needs. High speed, high resolution, high flexibility. The In-Sight 3800 has it all. This advanced vision system provides a powerful, yet easy-to-use, solution for automated inspections. Embedded with a full set of robust rule-based tools and innovative... [See More]
- System Type: Modular / PC-Based
- Mass Storage: 7.2
- Memory: 512
- Network: 2 Ethernet ports, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol.
from SICK
The sensingCam SEC100 is a cost-effective and easy-to-use streaming camera that has been specially developed for industrial use. The camera offers a live stream that makes it possible to monitor critical processes and blind spots. Using the integrated image recording function, the device can create... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Color Mark / Color Recognition; Electronics or Semiconductor Inspection; Flaw Detection; Production & Quality Control; Process monitoring, documentation, error analysis
- Network: 1
from KEYENCE
CV-X100 Series Intuitive Auto-Teaching Machine Vision System. Power Meets Simplicity. Auto-Teach Inspection. Intuitive Programming Interface. Point and Click Geometric Measurement. Auto-Generate Manual. Full vision toolset (including 1D/2D/OCR). Intuitive interface allows users of all levels to... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Number of Imagers Processed: 4
- Inspection Rate: 212
- Network: Ethernet TCP/IP, EtherNet/IP, PROFINET,PLC-Link, Discrete I/O, Serial
from NorPix, Inc.
StreamPix and TroublePix operate at their best using state of the art StreamPix Station 625 and 1250 computers. These fine tuned computers are assembled in our labs with carefully selected components that will guarantee ultimate performance as well as image recording for hours with a no frame drop... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
- Inspection Rate: 1800
- Number of Imagers Processed: 14
from Hikrobot Co., Ltd.
HIKROBOT released the 2nd generation of CS Series with technological breakthroughs from. products appearance design, R &D to production management, which gives an upgraded. experience to all end users. New update, new functions. The new second-generation CS series industrial cameras are equipped... [See More]
- System Type: Modular / PC-Based
- Modules Included: Cameras or Imagers
- Image Source: Area Scan Camera
from Printronix, Inc.
Detects any printer failures or material problems, ISO, Up to 4 bar codes [See More]
- System Type: Modular / PC-Based
- Number of Imagers Processed: 1
- Inspection Rate: 100
- Feature Resolution: 0.1700
from KEYENCE
General-purpose Model [IM-6015] Just place and press. A totally new dimension measurement system born from a new concept which eliminates the need for X-Y stages. With a built-in ø100 optical lens, this model enables all points in the entire field of view to be measured in a batch. Field of view:... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
- Feature Resolution: 0.0400
- Bus Type: USB
from NorPix, Inc.
NorPix can provide custom multi-camera recording systems to fit your needs. StreamPix 5. Description. 4 cameras x 60 fps. 4 cameras at 60 fps x 640 x 480 on a single laptop. 4 cameras x 80 fps. Laptop solution at 4 cameras at 80 fps x 640 x 480. 8 cameras x 90 fps. Desktop solution with 8 cameras at... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
- Inspection Rate: 1800
- Number of Imagers Processed: 14
from Hikrobot Co., Ltd.
The Hikrobot ID2000 Series Smart Code Reader is designed for integration within automated machine equipment, offering a compact solution for barcode reading in automated assembly lines. Its ultra-compact dimensions (46 ×25 ×38mm) enable seamless embedding into machinery with minimal space... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Bar / Matrix Code; Electronics or Semiconductor Inspection; Parcel / Baggage Sorting; Production & Quality Control
from KEYENCE
Wide-field Model [IM-6120] Just place and press even for large targets. Redesigned from the ground up, this dimension measurement system allows measurements for a whole part to be carried out in an instant. The Wide-Field Model gives you a 200mm x 100mm field of view to fit even more parts [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
- Feature Resolution: 0.0200
- Bus Type: USB
from NorPix, Inc.
For troubleshooting applications requiring multiple cameras. Monitor a single target from various angles. StreamPix4 is compatible with multiple cameras at various speeds and resolutions. Troubleshoot your production line or analyze hardware issues by imaging. View events from multiple angles. [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
- Inspection Rate: 1800
- Number of Imagers Processed: 14
from Hikrobot Co., Ltd.
The Hikrobot ID3000 Series Smart Code Reader integrates advanced technology with a user-friendly design to meet diverse industrial code reading needs. Featuring an embedded deep-learning platform, this series excels in complex code reading scenarios through its compact and modular design. Key to its... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Bar / Matrix Code; Pharmaceutical Packaging; Production & Quality Control
from KEYENCE
High-precision Model [IM-6140] Just place and press even for micro machined parts. An innovative stage designed for reducing measurement time achieves place-and-press measurement even for micro machined parts. Hundreds of points can be measured in seconds without concerns of target placement and... [See More]
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
- Feature Resolution: 0.0040
- Bus Type: USB
from Hikrobot Co., Ltd.
The Hikrobot ID5000 Series Smart Code Reader harnesses the power of a multi-core deep learning processor, delivering exceptional code reading capabilities across a wide range of applications. It features a mechanical focus lens and supports an impressive resolution of up to 20 megapixels, making it... [See More]
- System Type: Modular / PC-Based
- Applications: Electronics or Semiconductor Inspection; Flaw Detection; Pharmaceutical Packaging; Production & Quality Control
from Hikrobot Co., Ltd.
The Hikrobot IDH Series Smart Code Reader is a sophisticated handheld barcode scanning device designed to address the demands of modern industrial applications. Equipped with a high-resolution global exposure sensor, this series enhances accuracy and reliability in capturing barcodes. The IDH series... [See More]
- System Type: Modular / PC-Based
- Applications: Assembly Quality; Bar / Matrix Code; Electronics or Semiconductor Inspection; Pharmaceutical Packaging; Production & Quality Control