Area Scan Camera Machine Vision Systems
Last Updated: April 1, 2025
Description
Area scan camera machine vision systems are designed to capture complete images of objects in a single frame. These systems utilize high-resolution industrial cameras to obtain detailed images, which are then used for various inspection and analysis tasks. The cameras can be equipped with different imaging technologies, such as monochrome or color, to suit specific requirements.
Working Principle
Area scan cameras work by capturing a full image of the target area in one shot, as opposed to line scan cameras that build an image line by line. This makes them particularly useful for applications where the object is stationary or where the entire field of view needs to be captured at once. The captured images are processed by computer-based software, which analyzes them against predefined criteria to detect features or defects. Proper illumination is crucial to ensure that the images have sufficient contrast and highlight specific features of interest.
Applications
Area scan camera systems are widely used in various industries for tasks such as quality inspection, robotics and automation, and medical imaging. For example, in the electronics industry, they are used for semiconductor inspection to detect defects in microchips. In the food and beverage industry, they help in inspecting packaging integrity and labeling accuracy. Additionally, they are employed in the automotive industry for assembly quality checks and in the pharmaceutical sector for packaging inspection.
Advantages over other Machine Vision Systems
Area scan cameras offer several advantages over line scan systems. They are more suitable for applications where the object is stationary or where the entire field of view needs to be captured simultaneously. This can simplify the setup and reduce the complexity of the system. Additionally, area scan cameras can be more versatile in terms of integration with existing automation infrastructure, as they support various interfaces like USB, GigE Vision, and Camera Link, ensuring seamless integration into diverse systems.
Limitations
One limitation of area scan camera systems is their potential difficulty in handling high-speed applications where objects move rapidly across the field of view. In such cases, line scan cameras might be more effective due to their ability to capture images line by line as the object moves. Additionally, maintaining constant levels of appropriate illumination can be challenging, which is crucial for capturing high-quality images.
Considerations
When considering the implementation of area scan camera systems, several factors should be taken into account. Initial costs can be high due to the need for high-resolution cameras and sophisticated software. Operating expenses may include maintenance of the cameras and lighting systems, as well as potential costs associated with personnel training. Durability is an important consideration, as these systems need to withstand harsh industrial conditions, including extreme temperatures and vibrations. Accuracy is another critical factor, as the system must reliably detect defects or features of interest. Replacement and maintenance costs should also be considered, as they can impact the overall cost-effectiveness of the system.
from Teledyne DALSA
The GEVA-312T is an integrated vision system complete with a 12 ” touch screen display, 1.6GHz dual core processor and two Gigabit Ethernet camera ports. The slim-line form factor maximizes control panel real estate for PLCs, motions controllers and non-vision related components. The GEVA-312T... [See More]
- Image Source: Area Scan Camera
- Processor Speed: 1600
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Memory: 2000
from Micro-Epsilon Group
The reflectCONTROL sensor is specially designed for the inspection of shiny surfaces. The RCS110-245 2D model, equipped with an integrated controller, is suitable both for stationary measurements and for integration into machines. This compact sensor displays a striped pattern, which is projected... [See More]
- Image Source: Area Scan Camera
- Applications: Assembly Quality; Electronics or Semiconductor Inspection; Flaw Detection; Gauging, Scanning & Dimensioning; Non-contact Profilometry; Presence / Absence; Production & Quality Control
- Feature Resolution: 0.0700
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
from Cognex Corporation
Cognex ’s 3D-A5000 series is an area scan 3D camera designed to capture high-resolution 3D images. It features 3D LightBurst technology which rapidly acquires images to maximize throughput. High-resolution 3D images combined with industry-leading Cognex 3D vision tools enable reliable and... [See More]
- Image Source: Area Scan Camera
- Network: 10 Gigabit Ethernet interface
- System Type: Modular / PC-Based
- Applications: Automotive
from Teledyne DALSA
Powerful performance at a low cost. The GEVA 400 system offers excellent cost savings for multi-camera vision applications, such as final inspection of large assemblies. The four Power-over-Ethernet (PoE) compliant Gigabit camera ports are compatible with a wide range of Genie Nano GigE cameras. [See More]
- Image Source: Area Scan Camera
- Processor Speed: 1800
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Memory: 8000
from Cognex Corporation
In-Sight 9000 Features. The In-Sight 9000 is a rugged, ultra-high-resolution line of standalone vision systems. With its ability to acquire and process exceptionally detailed images, the In-Sight 9000 delivers high accuracy part location, measurement, and inspection over a large area —even... [See More]
- Image Source: Area Scan Camera; Line Scan Camera
- Memory: 832
- System Type: Modular / PC-Based
- Mass Storage: 14.8
from Emergent Vision Technologies
The HR-2000 camera from Emergent Vision Technologies stands as a high-performance imaging solution, leveraging the advanced CMV2000 CMOS sensor by AMS. This sensor offers exceptional image quality with high dynamic range and rapid frame rate performance, capable of capturing up to 338 frames per... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- Applications: Alignment / Guidance; Assembly Quality; Flaw Detection
from Basler AG
The Basler a2A1920-160ucBAS USB3.0 camera with the Sony IMX392 CMOS sensor delivers 160 frames per second at 2.3 MP resolution. [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from LMI Technologies
MikroCAD delivers sub-micron accuracy and repeatability on a variety of challenging scan surfaces such as shiny, reflective and steep edges, in contrast to confocal solutions that are unable to handle steeply angled geometries. With MikroCAD 3D Surface Metrology you can: Measure roughness and... [See More]
- Image Source: Area Scan Camera; High Speed / Brightness
- Applications: Edge Detection; Gauging, Scanning & Dimensioning; Materials Analysis
- Network: 1
from Opto Engineering
Area scan camera IMX287, CMOS, Global shutter, 720 x 540, 0.4 MP, 6.9 μm, 1/2.9", Mono, 313.0 fps, 1 GigE, POE, C-mount, AR filter [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from AMETEK Surface Vision
Using AMETEK Surface Vision ’s patented camera synchronization technology, SmartAdvisor ® Process Inspection simplifies the viewing and analysis of upsets, and their root cause, across continuous production processes. Combining multiple synchronized cameras with powerful classification... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
- Applications: Flaw Detection; Web Inspection
from Mettler-Toledo Technologies GmbH
Flexible Label and Package Inspection. A flexible vision inspection system for label, print and packaging applications with an expandable design supporting the addition of future inspection applications. Flexibility. The system is easy to install, configure, operate and expand. As your needs... [See More]
- Image Source: Area Scan Camera
- Operating System: Windows 10 64 bit OS
- Number of Imagers Processed: 6
- Applications: Assembly Quality; Bar / Matrix Code; Food & Beverage; ID Detection / Verification; Seal Integrity
from KEYENCE
CV-X100 Series Intuitive Auto-Teaching Machine Vision System. Power Meets Simplicity. Auto-Teach Inspection. Intuitive Programming Interface. Point and Click Geometric Measurement. Auto-Generate Manual. Full vision toolset (including 1D/2D/OCR). Intuitive interface allows users of all levels to... [See More]
- Image Source: Area Scan Camera; High Speed / Brightness; Multi-spectral; UV / Fluorescence
- Inspection Rate: 212
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Number of Imagers Processed: 4
from Matrox Imaging
Matrox 4Sight X is a high-performance embedded system for image capture, processing, display and I/O that features Intel ® multi-core CPU technology and PC/104-Express ™ expansion. A small footprint and rugged construction make Matrox 4Sight X ideal for demanding industrial environments. [See More]
- Image Source: Area Scan Camera; Line Scan Camera
- Memory: 4000
- System Type: Turnkey / Complete System
- Mass Storage: 40
from Teledyne Technologies Incorporated
Teledyne DALSA ’s new generation of color and monochrome area scan cameras —the Falcon4 ™ 86M —incorporate very large resolutions and faster frame rates, enabling high speed image capture with superb spatial resolution and improved image quality. The Falcon4 camera is the... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- Applications: Color Mark / Color Recognition; Edge Detection; Production & Quality Control
from SVS-VISTEK GmbH
System integrators often have varying needs governed by the individual project deployment requirements. The EXO helps with the latest CCD & CMOS sensors, providing a wide range of interfaces as GigE-Vision, Camera Link and USB3-Vision. It ’s design objective was to create an Industrial... [See More]
- Image Source: Area Scan Camera
from NorPix, Inc.
StreamPix and TroublePix operate at their best using state of the art StreamPix Station 625 and 1250 computers. These fine tuned computers are assembled in our labs with carefully selected components that will guarantee ultimate performance as well as image recording for hours with a no frame drop... [See More]
- Image Source: Area Scan Camera; Line Scan Camera; High Speed / Brightness
- Inspection Rate: 1800
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
from Hikrobot Co., Ltd.
HIKROBOT released the 2nd generation of CS Series with technological breakthroughs from. products appearance design, R &D to production management, which gives an upgraded. experience to all end users. New update, new functions. The new second-generation CS series industrial cameras are equipped... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- System Type: Modular / PC-Based
from Beckhoff Automation GmbH
The robust VCS20x0 industrial camera with IP65/67 protection generates high-quality monochrome images for industrial image processing applications. Power is supplied via EtherCAT P. As a full-featured device, it can be synchronized with all EtherCAT-based machine processes. The image data is... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from Emergent Vision Technologies
Emergent Vision Technologies' HR-3000-S camera is designed to deliver exceptional image quality and performance. Featuring the Sony Pregius IMX252 1/1.8 ” sensor, the HR-3000-S offers high sensitivity, low noise, and outstanding picture quality. At full resolution (2048 ×1536), the camera... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- Applications: Alignment / Guidance; Assembly Quality; Flaw Detection
from Basler AG
The Basler a2A1920-160ucPRO USB3.0 camera with the Sony IMX392 CMOS sensor delivers 160 frames per second at 2.3 MP resolution. [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from Opto Engineering
Area scan camera PYTHON 1300, CMOS, Global shutter, 1280 x 1024, 1.3 MP, 4.8 μm, 1/2", Mono, 90.0 fps, 1 GigE, POE, C-mount, AR filter [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from AMETEK Surface Vision
An industry-leading video monitoring system, SmartAdvisor ® Process Monitoring finds defects and upsets across the process, from root cause to failure. Single-screen analysis from several cameras reduces the troubleshooting time, which means the causes of process problems can be detected more... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
- Applications: Flaw Detection; Web Inspection
from Mettler-Toledo Technologies GmbH
Entry Level Label and Package Inspection. An entry level vision inspection solution for oriented products, utilizing high quality smart cameras and lights. Easy to Install. Control panel, monitor, camera and lights easily install over existing production lines. Intuitive Vision Software. The Smart... [See More]
- Image Source: Area Scan Camera
- Applications: Assembly Quality; Bar / Matrix Code; Food & Beverage; ID Detection / Verification
- Number of Imagers Processed: 3
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
from KEYENCE
General-purpose Model [IM-6015] Just place and press. A totally new dimension measurement system born from a new concept which eliminates the need for X-Y stages. With a built-in ø100 optical lens, this model enables all points in the entire field of view to be measured in a batch. Field of view:... [See More]
- Image Source: Area Scan Camera; Optical Microscope
- Feature Resolution: 0.0400
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
from NorPix, Inc.
NorPix can provide custom multi-camera recording systems to fit your needs. StreamPix 5. Description. 4 cameras x 60 fps. 4 cameras at 60 fps x 640 x 480 on a single laptop. 4 cameras x 80 fps. Laptop solution at 4 cameras at 80 fps x 640 x 480. 8 cameras x 90 fps. Desktop solution with 8 cameras at... [See More]
- Image Source: Area Scan Camera; Line Scan Camera; High Speed / Brightness
- Inspection Rate: 1800
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
from Beckhoff Automation GmbH
The robust VCS20x0 industrial camera with IP65/67 protection generates high-quality monochrome images for industrial image processing applications. Power is supplied via EtherCAT P. As a full-featured device, it can be synchronized with all EtherCAT-based machine processes. The image data is... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from Emergent Vision Technologies
The HR-4000 by Emergent Vision Technologies is a powerful camera with the CMV4000 sensor by AMS, which provides high sensitivity, dynamic range, and frame rate. At full resolution (2048 x 2048), it delivers 179 frames per second. This camera offers multi-camera synchronization at <1 μs, low... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- Applications: Alignment / Guidance; Assembly Quality; Flaw Detection
from Basler AG
The Basler a2A1920-160umBAS USB3.0 camera with the Sony IMX392 CMOS sensor delivers 160 frames per second at 2.3 MP resolution. [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from Opto Engineering
Area scan camera PYTHON 1300, CMOS, Global shutter, 1280 x 1024, 1.3 MP, 4.8 μm, 1/2", Mono, 210.0 fps, USB 3.0, C-mount, AR [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from AMETEK Surface Vision
SmartSync seamlessly brings together the advantages of the SmartAdvisor ® and SmartView ® systems for a fully integrated solution that combines the benefits of both. SmartSync customers gain the multi-camera video monitoring power of SmartAdvisor ’s synchronized system along with the... [See More]
- Image Source: Area Scan Camera; Line Scan Camera
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
- Applications: Edge Detection (optional feature); Flaw Detection; Web Inspection
from Mettler-Toledo Technologies GmbH
Complete 360 ° Label & Package Inspection. Label and print verification for round, un-oriented products providing a full 360 degree view of product label and packaging. Compact. The breakthrough design puts 6 cameras into a slim package, allowing the system to fit on crowded production... [See More]
- Image Source: Area Scan Camera
- Operating System: Windows 10 64 bit OS
- Number of Imagers Processed: 8
- Applications: Assembly Quality; Bar / Matrix Code; Food & Beverage; ID Detection / Verification
from KEYENCE
Wide-field Model [IM-6120] Just place and press even for large targets. Redesigned from the ground up, this dimension measurement system allows measurements for a whole part to be carried out in an instant. The Wide-Field Model gives you a 200mm x 100mm field of view to fit even more parts [See More]
- Image Source: Area Scan Camera; Optical Microscope
- Feature Resolution: 0.0200
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160
from NorPix, Inc.
For troubleshooting applications requiring multiple cameras. Monitor a single target from various angles. StreamPix4 is compatible with multiple cameras at various speeds and resolutions. Troubleshoot your production line or analyze hardware issues by imaging. View events from multiple angles. [See More]
- Image Source: Area Scan Camera; Line Scan Camera; High Speed / Brightness
- Inspection Rate: 1800
- System Type: Embedded / Vision Engine; Modular / PC-Based; Turnkey / Complete System
- Product Speed: 3
from Emergent Vision Technologies
The HR-5000-S by Emergent Vision Technologies is a powerful machine vision camera with a range of benefits to support various applications. With the Sony Pregius IMX250 2/3 ” CMOS sensor, it offers high sensitivity, high frame rate, low noise, and high picture quality, enabling you to capture... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
- Applications: Alignment / Guidance; Assembly Quality; Flaw Detection
from Basler AG
The Basler a2A1920-160umPRO USB3.0 camera with the Sony IMX392 CMOS sensor delivers 160 frames per second at 2.3 MP resolution. [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers
from AMETEK Surface Vision
Using high-speed cameras, perfectly synchronized, SmartAdvisor ® Surface Monitoring simplifies the monitoring and analysis of surface images. By unifying the images from multiple cameras, the system delivers a comprehensive monitoring and inspection solution across the process, not only... [See More]
- Image Source: Area Scan Camera
- Modules Included: Cameras or Imagers; Imaging Illuminators; Imaging & Analysis Software
- Applications: Flaw Detection; Web Inspection
from KEYENCE
High-precision Model [IM-6140] Just place and press even for micro machined parts. An innovative stage designed for reducing measurement time achieves place-and-press measurement even for micro machined parts. Hundreds of points can be measured in seconds without concerns of target placement and... [See More]
- Image Source: Area Scan Camera; Optical Microscope
- Feature Resolution: 0.0040
- System Type: Embedded / Vision Engine; Modular / PC-Based
- Mass Storage: 160